2004 ISUZU TF SERIES Workshop Manual

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Page 625 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-23 015RW053 6. Flywheel Assembly and Crank Bearing (6VE1) (1) Remove flywheel assembly and crankshaft bearing. Do no t remove except for replacement. (2) Use the remover 5-8840-2000-0

Page 626 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-24 CLUTCH 201RW019 5. Shift Fork (6VE1) 4. Release Bearing (6VE1) (1) Apply molybdenum disulfide type grease to the pin hole inner circumferences and thrust surfaces. (2) Attach the shift

Page 627 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-25 (4) Clean the pressure plate surfaces. (5) Align the pressure plate assembly 4 with the flywheel knock pin 5. (6) Install the pressure plate assembly to the flywheel. (

Page 628 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-26 CLUTCH INSPECTION AND REPAIR Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection. PRESSURE PLATE ASSEMBLY

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ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-27 201R300011 Clutch Set Force 1. Invert the pressure plate assembly. 2. Place a metal sheet “A” on the pressure plate. 3. Compress the pressure plate assembly until the di

Page 630 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-28 CLUTCH 3. Measure the spring height from base to spring tip "H". If the measured value exceeds the specified limit, the pressure plate assembly must be replaced. Spacer Thickness mm(in)

Page 631 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-29 201RS011 Release Bearing (6VE1) 1. Visually check the release bearing for excessive play, noise and breakage. 2. If any of these conditions are discovered, the release bearing must

Page 632 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-30 CLUTCH Shift Fork 1. Visually inspect the surfaces of the shift fork making contact with the release bearing for excessive wear and damage. 2. Remove any minor stepping or abrasion fr
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