2004 ISUZU TF SERIES Workshop Manual

Page 3177 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-13
 
  4. Install the transmission assembly (17) to the engine.
Tighten the transmission nuts and bolts (16) as 
shown in the figure. 
  
 
Diesel engine 
 RTW37BLF000901

Page 3178 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-14     MANUAL TRANSMISSION
 
6VE1 
 RTW37BLF0001

Page 3179 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-15
 
C24NE 
 RTW37BLF0002 
220RS006
    5. Apply a force of about 113N (26 Ib) to the tip of the 
shift fork in the direction of the transmission to 
engage the clutch pres

Page 3180 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-16     MANUAL TRANSMISSION
 
  6. Install starter(15). (Diesel engine only) 
NOTE: Tighten the lower bolt temporarily. 
After installing the fuel pipe assembly, tighten the bolt to 
the specified

Page 3181 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-17
 
 14. Install the exhaust pipe (8). (6VE1) 
Torque: 67 N
 m (6.8 kg
 m/49 lb
 ft) 
RTW37ASH000101
 15. Install rear propeller shaft (6). 
Torque: 63 N
 

Page 3182 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-18     MANUAL TRANSMISSION
 
Transmission Case 
Major Component 
 RTW37BLF0005 
Legend
 
(1)  Gear Control Box Assembly and Gasket  (9) Front Cover (with Oil Seal) 
(2)  Speedometer Sensor and Dri

Page 3183 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-19
 
Disassembly 
  1. Clean the exterior of the unit with solvent. 
  2. Remove the drain plug from the transmission case 
and drain the lubricant. 
  3. Remove the clutch

Page 3184 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-20     MANUAL TRANSMISSION
 
 13. Remove the rear cover assembly (3) from the 
transmission case (5) and intermediate plate (4). 
 14. Remove intermediate plate with gear assembly (4) 
from transm