Page 3785 of 4264

ON-VEHICLE SERVICE (AW30 –40LE) 7A3-29
8.
Remove the upper housing (held in place by 4
latched fasteners).
9.
Remove the spring plate.
10.
Remove the grooved pin.
11.
Remove the lever assembly by pressing the rod
down (lever in N position).
12.
If lamp replacement is required, remove the lamp
assembly from the lamp socket (align the socke
t
grooved portion and the lamp assembly protruding
portion).
Install or Connect
NOTE
Apply MULTEMP No. 2 grease (or equivalent) to the
select lever. Refer to the illustration.
RTW37ALH000201
1.
Install the lever assembly to the base plate.
a.
Insert and secure shaft.
b.
Insert paw led end of shaft into base plate hole.
c.
Insert grooved pin of shaft into detente aperture
(lever assembly in N position).
2.Install the spring plate. a.
Insert the grooved pin into the base plate detente
groove until it touches the front wall (leve
r
assembly in N position).
RTW37ASH001001
b.
Install the spring plate tighten the screws to the
specified torque.
Screw torque 2 N
m (0.2 kg
m/17 lb in)
c.
Check that the grooved pin moves smoothly in
the detente groove (shift knob temporaril
y
installed).
3.
Temporarily install the sleeve.
4.
Install the lamp assembly to the lamp socket (i
f
removed at disassembly).
a.
Align the recessed portion of the lamp socket with
the protruding portion of the lamp assembly.
b.
Insert the lamp assembly into the lamp socket
and rotate it 90 degrees clockwise.
5.
Attach the harness connectors to the base plate.
6.
Move the lever to the “P ” position.
7.
Install the sleeve (rotate the sleeve clockwise the
same number of turns it was rotated
counterclockwise at disassembly).
8.
Install the knob, the knob button, and the knob
spring.
Page 3786 of 4264
7A3-30 ON-VEHICLE SERVICE (AW30 –40LE)
9.
Adjust the clearance (2) between the detente plate
and the pin by moving the select lever knob sleeve
(1).
Detente plate and pin clearance
mm(in
)
0.2 - 1.0 (0.01 - 0.04)
255R300002
10.
Install the 2 screws securing the knob and tighten
them to the specified torque.
Screw torque: 2 N
m (0.2kg
m/17 lb in)
11.
Install the upper housing. Make sure that the 4
latched fasteners are securely closed.
Page 3787 of 4264
ON-VEHICLE SERVICE (AW30 –40LE) 7A3-31
Shift Cable
RTW47ALF000101
Legend
(5) Bracket
(1) Select lever
(6) Clip
(2) Shift cable retaining pawl
(7) Shift cable
(3) Manual shaft select lever
(8) Select lever base
(4) Adjuster
Remove or Disconnect
1.
Block the wheels.
2.
Disconnect the negative battery cable.
3.
Move the select lever to the “N ” position.
4.
Remove the rear console and front console.
5.
Disconnect the shift cable from the select lever.
6.
Press on the shift cable retaining pawl to remove the
cable from the select lever base.
7.
Disconnect the shift cable from the transmission
side.
8.
Remove the shift cable from the bracket.
9.
Pull the shift cable free from the bottom of the
vehicle.
Page 3788 of 4264

7A3-32 ON-VEHICLE SERVICE (AW30 –40LE)
Install or Connect
1.
Install the shift cable toward the inside of the cabin
from the bottom of the vehicle.
2.
Push the shift cable into the select lever base.
3.
Connect the shift cable to the select lever.
4.
Fix the shift cable to the bracket.
Install the clip on the marking of shift cable.
5.
Check that the select lever is in the “N ” position.
6.
Check that the transmission is in the “N ” position.
249R300002
7.
Slide the cover in the direction shown by the arrow
(1).
8.
Use an ordinary screwdriver to move the lock piece
from the position indicated by the arrow (2). Continue
to move the lock piece until the adjuster position
begins to change.
P1010012
9.
Connect the shift cable to the manual shaft select
lever at the transmission side.
10.
Insert the lock piece to the adjuster (cable length
adjustment).
11.
Slide the cover on the adjuster and secure lock
piece.
P1010016-2
11.
Press the select lever knob button 5 times.
Then check that the select lever moves smoothly to each of its positions.
13.
Check that the shift position indicated by the select
lever and the actual shift position are the same.
14.
Install the front console and rear console.
15.
Connect the negative battery cable.
16.
Remove the wheel blocks.
Page 3789 of 4264
ON-VEHICLE SERVICE (AW30 –40LE) 7A3-33
Torque Specifications
RTW37ALF001701
Page 3790 of 4264
7A3-34 ON-VEHICLE SERVICE (AW30 –40LE)
Transmission Control Module (TCM)
RTW37ALF001801
Removal
Preparation:
Disconnect negative ( –) battery cable.
1. Disconnect the TCM harness connectors.
2. Remove fixing nuts (2 pieces) and TCM with bracket from the car.
NOTE: The TCM is fitted under instrument panel of the
driver's compartment by means of two stud bolts.
3. Remove fixing nuts (2 pieces) and remove TCM
from bracket.
Installation
To install, follow the removal steps in reverse order.
Page 3791 of 4264

ON-VEHICLE SERVICE (AW30 –40LE) 7A3-35
Shift Solenoid and Lock-Up Solenoid
Removal
Preparation:
Disconnect negative ( –) battery cable.
Drain the fluid.
Refer to ATF REPLACEMENT in this section.
1. Remove oil lever gage and oil filler tube.
2. Support transfer case (4
4) or rear cover (42)
with a transmission jack.
3. Remove engine rear mounting nuts.
F07RW008
4. Remove fule pipe heat protector on tansmission
corssmenber.
5. Remove fuel pipe from the crossmenber.
6. Remove transmission crossmenber.
7. Remove the nineteen bolts.
8. Remove oil pan, using seal cutter J –37228.
RUW37ASH002901
NOTE: Do not turn over the transmission as this will
contaminate the valve body with foreign materials in the
bottom of the oil pan.
Remove oil pan by lifting the transmission case.
Oil pan seal cutter: J –37228
Examine particles in oil pan
Remove the magnet and use it to collect any steel
chips.
Look carefully at the chips and particles in the oil
pan and on the magnet to anticipate what type o
f
wear you will find in the transmission:
Steel (magnetic) ..................bearing, gear and
clutch plate wear
Brass (non-magnetic) ..........bushing wear
240RY00008
9. Remove the oil strainer assembly.
244RY00003
Page 3792 of 4264
7A3-36 ON-VEHICLE SERVICE (AW30 –40LE)
10.Disconnect the solenoid wiring connectors from the
shift solenoid S1(1), S2(2), lock-up solenoid(3) and
pressure control solenoid(4).
249RY 00011
249RY 00012
11. Remove each retaining bolts and solenoids. (Except
pressure control solenoid:)
Pressure control solenoid cannot be removed.
Installation
To install, follow the removal steps in reverse order
noting the following point;
Refer to the section Reassembly of Majo
r
Components(2) and Transmission Removal an
d
Installation .
Torque:
Solenoid S1, S2 bolt – 7 N m (61 Ib in)
Lock-up solenoid bolt – 10 N m (87 Ib in)