2004 ISUZU TF SERIES Workshop Manual

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Page 201 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-37 Disassembly  Prepare a side gear holder : 5-8840-2682-0 as shown in the left figure, clamp it with a stock vice, and set a differential. 425R300008 1. Screw  Apply a s

Page 202 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-38 REAR AXLE Inspection and Repair Make all necessary adjustments, repairs, and part replacements if wear, damage, rust or other problems are discovered during inspection. Visual Check In

Page 203 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-39 425RY00025 425RY00023 Friction Desc and Friction Plate  Check friction disc and friction plate for distorsion. Limit : 0.08 mm 425RS061  Check friction

Page 204 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-40 REAR AXLE 425RS063 Reassembly Adjustment of Clearance between Friction Disc and Plate 1. Measuring depth of differential case mm(in) Standard (A-B) 80.58 (3.17) (C) 10.58 (

Page 205 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-41 425RS066 2. Measuring dimension between thrust washers at both ends. Assemble side gear, pinion, pinion shaft pressure ring and thrust washer.  Eliminate clearance b

Page 206 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-42 REAR AXLE Confirmation of Operation  Using the side gear holder : 5-8840-2682-0, measure the starting torque of the side gear. Starting torque : 29-45 Nm (3.0-4.6 kgm/22-33 lb ft)

Page 207 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-43 TROUBLESHOOTING Refer to this Section to quickly diagnose and repair rear axle problems. Each troubleshooting chart has three headings arranged from left to right. (1) Checkpoi

Page 208 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-44 REAR AXLE 1. ABNORMAL REAR AXLE NOISE 1) Noise when the Engine is Driving the Vehicle Checkpoint Trouble Cause Countermeasure Replenish the gear oilInsufficient gear oil NG Differe
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