2004 ISUZU TF SERIES Workshop Manual

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Page 1185 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 45 4JA1L RTW46ASH001001 4. EGR Valve 1) Remove four nuts and remove the EGR valve assembly from the intake manifold. 2) Remove four bolts and remove the a

Page 1186 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 46 ENGINE MECHANICAL 13. Injection Pump Rrefer to secton 6C-19 (Injection Iump) 14. Starter Motor 15. Oil Pressure Warning Switch 16. Fuel Leak Off Pipe 17. Oil Cooler Wat

Page 1187 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 47 1 DISASSEMBLY INTERNAL PARTS MAJOR COMPONENTS Disassembly Steps-1 1. Water bypass hose 5. Rocker arm shaft and rocker 2. Thermostat

Page 1188 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 48 ENGINE MECHANICAL RTW46ALF000101 Disassembly Steps-2 9. Crankshaft damper pulley 10. Timing gear case cove 11. Water pump 12. Idle ge

Page 1189 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 49 014R300005 Disassembly Steps-3 17. Flywheel 27. Piston and connecting rod with 18. Crank case upper bearing 19. Oil pump with oil pipe

Page 1190 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 50 ENGINE MECHANICAL Disassembly 1. Water Bypass Hose 2. Thermostat Housing with Thermo Switch 3. Cylinder Head Cover 4. Injection Nozzle and Bracket 1. Remove the injection

Page 1191 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 51 10. Timing Gear Case Cover The timing gear case is tightened together with the injection pump at the 6 points indicated by the arrows in the illustration. 11.

Page 1192 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 52 ENGINE MECHANICAL RTW36ASH000801 Idler Gear "A" End Play Measurement Insert a feeler gauge between the idler gear and the thrust collar to measure the gap and determine the idler
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