2004 ISUZU TF SERIES Workshop Manual

Page 457 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-31
 
  ADJUSTMENT PROCEDURE OF BRAKE PEDAL 
 
 
  
The push rod serves as the brake pedal stopper when the 
pedal is fully released. 
Brake pedal height adjustment should be performed as fo

Page 458 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-32  BRAKES
 
  
5.  After doing so, pull PEDAL ARM to yourself a little so 
that PEDAL ARM is not pushed in. 
6.  Making PEDAL ARM not movable with one hand, push 
in the whole SWITCH with the othe

Page 459 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-33  
FRONT BRAKE ASSEMBLY 
   REMOVAL AND INSTALLATION 
 
  
 
Removal Steps 
    
1. Brake flexible hose  
    
2. Lock bolt  
   3. Pad assembly  
   4. Clip; pad  
 5. Caliper assembl

Page 460 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-34  BRAKES
 
  
 
Important Operations - Removal 
1. Brake Flexible hose 
Remove the bolt and gasket and disconnect the brake flexible 
hose from the caliper. 
After disconnecting the flexible hose

Page 461 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-35
 
  
 
 6. Support Bracket 
Take care not to damage the flexible brake hose when 
removing the support bracket. 
 
 
  
7.  Front Hub and Disc Assembly 
For the removal procedure, refer

Page 462 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-36  BRAKES
 
  
 6. Support Bracket 
Torque Nm(kgfm/lbft)
196 - 235 (20.0 – 24.0 / 145 - 174) 
Set up the clip and pad before installation of the support 
racket. 
4.  Clip ; Pad 
Install new

Page 463 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-37
 
   REMOVAL AND INSTALLATION OF DISC PAD 
 
 
   
 
Removal Steps 
1. Lock Bolt 
Remove the lock bolt from the caliper. 
Note: 
Dont remove the brake hose from caliper when replacing

Page 464 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-38  BRAKES
 
 
 
   
 
 3. Caliper Assembly 
Lower the caliper into its original position. 
Do not damage the flexible hose by twisting or pulling it. 
 
  
 4. Lock Bolt 
Attach the lock bolt to t