2004 ISUZU TF SERIES Workshop Manual

Page 3833 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–25
Reassembly
1. Coat the assembled bearing and race with
petroleum jelly and install it onto the transmission
case.
A ssembled bearing and race (Reference)
24 7RY 0 00

Page 3834 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4–26 UNIT REPAIR (AW30–40LE)
4. Check pack clearance of first and reverse brake.
Using a thickness gauge, measure the clearance
between the plate and second brake drum as shown
in the figure.
Cl

Page 3835 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–27
8. Install the snap ring.
24 8RY 0 001 4
9. While turning the sun gear input drum clockwise,
install it into the one-way clutch
NOTE:  Confirm the thrust washer is i

Page 3836 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4–28 UNIT REPAIR (AW30–40LE)
11. Using snap ring pliers, install the snap ring.
24 8RY 0 0011
12. Coat the bearing race with petroleum jelly and install
it onto the front planetary gear.
Bearing

Page 3837 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–29
Install the E-ring to the pin.
24 8RY 0 002 2
15. Coat the bearing and race with petroleum jelly and
install them onto the forward clutch.
Bearing and race diameter

Page 3838 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4–30 UNIT REPAIR (AW30–40LE)
17. Align the spline of the front planetary gear with the
flukes of the discs and install the front planetary
gear to the forward clutch.
24 7RY 0 001 7
18. Coat the

Page 3839 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–31
Coat the assembled bearing and race with
petroleum jelly and install it onto the forward
clutch.
A ssembled bearing and race diameter 
(Reference)
24 8RY 0 002 5
20.

Page 3840 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4–32 UNIT REPAIR (AW30–40LE)
If the values are nonstandard, check for an improper
installation.
24 8RY 0 000 4
23. Coat the race with petroleum jelly and install it onto
the overdrive support as