2004 ISUZU TF SERIES Workshop Manual

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Page 3201 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-37 Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft Disassmebled View 226RS026

Page 3202 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-38 MANUAL TRANSMISSION Legend (1) Top Gear Shaft Snap Ring (16) 1st Outside Ring (2) Top Gear Shaft (17) 1st Block Ring (3) Ball Bearing (18) Needle Bearing (4) Needle Bearing (

Page 3203 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-39 Disassembly 1. Use a pair of snap ring pliers to remove the top gear shaft snap ring(1). 2. Remove top gear shaft(2) with ball bearing(3). 3. Use a bench pre

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ISUZU TF SERIES 2004 Workshop Manual 7B1-40 MANUAL TRANSMISSION 9.Disassemble 1st inside ring (15), 1st outside ring (16), and 1st block ring (17). 10.Remove needle bearing (18). 11.Use a pair of snap ring pliers to remove the c

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ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-41 Inspection and Repair Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection. Block Ring and Do

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ISUZU TF SERIES 2004 Workshop Manual 7B1-42 MANUAL TRANSMISSION 1st-2nd Synchronizer (3-CONE)  Use a thickness gauge to measure the clearance between the block ring and the dog teeth. 226RS036 If the measured value exceeds

Page 3207 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-43 Mainshaft Run-out  Install the mainshaft to V-blocks.  Use a dial indicator to measure the mainshaft central portion run-out. 226RS039 If the measured ma

Page 3208 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-44 MANUAL TRANSMISSION Clutch Hub Spline Play  Set a dial indicator to the clutch hub to be measured. 226RS042  Move the clutch hub as far as possible to both the right and the
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