2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 133 
 
 REASSEMBLY 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Reassembly Steps     
   1. 
Body   5. 
Gasket 
   2. 
Regulating valve      6.  Bolt

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ISUZU TF SERIES 2004  Workshop Manual 6A – 134  ENGINE MECHANICAL 
   
 
 RTW46ASH001701  
 
 
 
 
 
 
 
 
 
 
 
 
1. Body 
2.  Oil Filter Safety Valve 
3.  Oil Cooler Safety Valve 
Tighten the oil filter 
A and oil cooler B  relief val

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 135 
 
 
INTER COOLER 
   REMOVAL AND INSTALLATION 
  
 
 
 
 
RTW46ALF001001 
 
Removal Steps   
 1. Radiator grille 
 2. Front bumper fascia 
 3. Front bumper inpact suppo

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ISUZU TF SERIES 2004  Workshop Manual 6A – 136  ENGINE MECHANICAL 
  
 
 
 
 
RTW36ASH000601 
Removal 
1. Radiator Grille 
  Refer to removal procedure in Sheet Metal section. 
 
 
 
 
 
 
 
RTW36ASH000501 
 2.  Front Bumper Fascia 


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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 137 
SPECIAL TOOLS 
Illustration  Tool Number  Tool Name 
 5-8840-0201-0 Filter Wrench 
 5-8840-0253-0 Filter Wrench 
 5-8840-2675-0 Compression Gauge 
 5-8531-7001-0  Adapt

Page 1278 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A – 138  ENGINE MECHANICAL 
 
Illustration  Tool Number  Tool Name 
 5-8840-2040-0 (4JA1L/TC)
5-8840-2313-0 (4JH1TC) Cylinder Liner Installer 
 5-8840-2038-0  Bearing Replacer; Camshaft 
 5-8840-20

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 139 
Illustration  Tool Number  Tool Name 
 5-8840-2361-0  Front Oil Seal Installation

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ISUZU TF SERIES 2004  Workshop Manual 6A  – 140   ENGINE MECHANICAL 
MEMO