Page 1273 of 4264
ENGINE MECHANICAL 6A – 133
REASSEMBLY
Reassembly Steps
1.
Body 5.
Gasket
2.
Regulating valve 6. Bolt
3. Oil cooler relief valve 7. Oil filter cartridge
4. Oil cooler
Reassembly procedure is shown in the illustration above numerical order.
050R300003
Page 1274 of 4264
6A – 134 ENGINE MECHANICAL
RTW46ASH001701
1. Body
2. Oil Filter Safety Valve
3. Oil Cooler Safety Valve
Tighten the oil filter
A and oil cooler B relief valve to the
specified torque.
Regulating Valve N·m(kg·m/lb ft)
A 64 (6.5/48)
4. Oil Cooler
5. Gasket
6. Bolt
Tighten bolt with gasket and oil cooler to the specified
torque.
Bolt Torque N·m(kg·m/lb ft)
40 (4.1/30)
7. Oil Filter Cartridge
1) Apply engine oil to the O-ring.
2) Tighten the oil filter cartridge to the specified torque.
Filter wrench: 5-8840-0201-0
Oil Filter Cartride Torque N·m(kg·m/lb ft)
18 (1.8/13)
050R300006
050RY00004
Page 1275 of 4264
ENGINE MECHANICAL 6A – 135
INTER COOLER
REMOVAL AND INSTALLATION
RTW46ALF001001
Removal Steps
1. Radiator grille
2. Front bumper fascia
3. Front bumper inpact support assembly
4. Inter cooler
Installation Steps
4. Inter cooler
3. Front bumper inpact support assembly
2. Front bumper fascia
1. Radiator grille
Page 1276 of 4264
6A – 136 ENGINE MECHANICAL
RTW36ASH000601
Removal
1. Radiator Grille
Refer to removal procedure in Sheet Metal section.
RTW36ASH000501
2. Front Bumper Fascia
Remove the nine clips and four screws.
Disconnect the fog light harness connectors.
RTW46ASH002101
3. Front Bumper Impact Support Assembly
Remove the nut and two bolts.
4. Inter Cooler
Remove the nut and two bolts.
Disconnect the air hose.
Installation
4. Inter Cooler
Tighten the nut and two bolts.
3. Front Bumper Impact Support Assembly
Tighten the nut and two bolts.
2. Front Bumper Fascia
Install the nine clips and four screws.
Connect the fog light harness connectors.
1. Radiator grille
Refer to installation procedure in Sheet Metal section.
Page 1277 of 4264
ENGINE MECHANICAL 6A – 137
SPECIAL TOOLS
Illustration Tool Number Tool Name
5-8840-0201-0 Filter Wrench
5-8840-0253-0 Filter Wrench
5-8840-2675-0 Compression Gauge
5-8531-7001-0 Adapter; Compression Gauge
5-8840-2723-0 Nozzle Holder Remover
5-8840-0019-0 Sliding Hammer
5-8521-0002-0 Universal Puller
5-8840-2360-0 Oil Seal Remover
9-8523-1423-0 Spring Compressor
9-8523-1212-0 Valve Guide Replacer
Page 1278 of 4264
6A – 138 ENGINE MECHANICAL
Illustration Tool Number Tool Name
5-8840-2040-0 (4JA1L/TC)
5-8840-2313-0 (4JH1TC) Cylinder Liner Installer
5-8840-2038-0 Bearing Replacer; Camshaft
5-8840-2000-0 Pilot Bearing Remover
5-8522-0024-0 Pilot Bearing Installer
5-8840-2033-0 Oil Seal Installer
5-8840-9018-0 Piston Ring Compressor
5-8840-2359-0 Oil Seal Installer
9-8522-0020-0 Crankshaft Timing Gear Installer
5-8840-0266-0 Angle Gauge
5-8840-0214-0 Gear Stopper
5-8840-2039-0 (4JA1L/TC)
5-8840-2304-0 (4JH1TC) Cylinder Liner Remover
Page 1279 of 4264
ENGINE MECHANICAL 6A – 139
Illustration Tool Number Tool Name
5-8840-2361-0 Front Oil Seal Installation
Page 1280 of 4264
6A – 140 ENGINE MECHANICAL
MEMO