2004 ISUZU TF SERIES Workshop Manual

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Page 3857 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–49 4. Install retaining plate, then install snap ring, using a screwdriver. 25 2RY 0 002 4 5. Coat the race with petroleum jelly and install it to the planetary gear. R

Page 3858 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–50 UNIT REPAIR (AW30–40LE) 8. Install the race and bearing asm onto the OD planetary ring gear. Race and bearing asm diameter (Reference) RTW3 7A SH00 110 1 9. Coat new O-rings with ATF and in

Page 3859 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–51 13. Install two plates and two discs then install the flange, with the flat side facing downward. 2 52L10 001 3 14. Install snap ring. 2 52L10 001 4 15. Check piston

Page 3860 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–52 UNIT REPAIR (AW30–40LE) 16. Coat the assembled bearing and race with petroleum jelly and install it with the race side facing downward. Bearing and race (Reference) 2 52L10 001 5 17. Align

Page 3861 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–53 OD Support Assembly Disassembled View 2 52R20 0003 E nd O FCallo ut Disassembly 1. Check OD brake piston movement. Place the OD support assembly onto the direct clut

Page 3862 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–54 UNIT REPAIR (AW30–40LE) Apply compressed air into the oil passage as shown, and be sure that the OD brake piston moves smoothly. 25 2RY 0 004 3 2. Remove the thrust bearing. 3. Remove the r

Page 3863 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–55 Reassembly 1. Coat the two oil seal rings with ATF. Contract the oil seals as shown, and install them onto the OD support. NOTE: Do not spread the ring ends more th

Page 3864 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–56 UNIT REPAIR (AW30–40LE) 6. Coat the thrust washer (plastic) with petroleum jelly and install it onto the OD support. NOTE: Make sure that the lug fits into the hole on the OD support. 25 2
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