Page 473 of 4264
BRAKES 5C-47
REASSEMBLY
RTW35CMF000301
MINOR COMPONENTS
Reassembly Steps
Wheel cylinder Assembly (7)
1. Piston assembly
2. Cup ; piston
3. Return spring
4. Boot ; piston
5. Bleeder
6. Cap ; bleeder
MAJOR COMPONENTS
Reassembly Steps
7. Back plate
8. Cover
9. Wheel cylinder assembly
10. Bolt ; wheel cylinder
11. Shoe ; leading
12. Lever ; parking
13. Washer ; lever
14. Retainer
15. Spring ; lever return
16. Shoe ; trailing
17. Spring ; shoe to shoe, upper
18. Adjust assembly
19. Spring ; shoe to shoe ; lower
20. Lever ; adjuster
21. Ring ; Adjuster lever
22. Spring ; shoe hold
23. Pin ; shoe hold
24. spring ; adjuster
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5C-48 BRAKES
Important Operations
Note :
Wash the disassembled parts in clean brake fluid.
Use compressed air to clean the ports.
Protect the disassembled part surfaces from dust and othe
r
foreign material contamination.
Before reassembly, check the part surfaces for dust and
other foreign material contamination.
Be sure to replace the designated parts with new ones.
4. Piston Assembly
Install new piston cups on each piston so that the flared end of
the cups are turned to the inboard side of the pistons.
Attach the return spring and the boot to the piston.
Be sure to use new piston cup and boot.
Apply brake fluid to the piston and the inner face of the
boots.
Note the direction of piston cup.
5. Bleeder ; Wheel Cylinder
Torque Nm(kgfm/Ibin)
6 - 8 (0.6 – 0.8 / 52 - 69)
9. Wheel Cylinder Assembly
10. Bolt ; Wheel cylinder
Torque N
m(kgf
m/Ib
ft)
7 - 11 (0.7 – 1.1 / 61 - 95)
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BRAKES 5C-49
308R300008
11. Shoe ; leading
Be sure to use new spring; shoe hold.
12. Lever ; parking
13. Washer ; lever
14. Retainer
Install the lever, the washer and the retainer to the leading
brake shoe.
Apply grease to the sliding surfaces of the lever and
brake shoe.
Be sure to use new retainer and washer.
305R300009
16. Shoe ; trailing
Be sure to use new spring; shoe hold.
17. Spring ; shoe to shoe, upper
18. Adjuster assembly
1. Apply grease to each of the parts shown in the
illustration before installing the brake shoe.
Lever; adjuster-shoe
Adjuster-shoe
2. Clean the adjuster bolt (5) and the adjuster rods (1) (4).
Apply grease to the threaded portion of the adjuster bolt.
3. Install the adjuster rod to the adjuster bolt.
4.
Apply grease to the adjuster asm ends (2) (3). Set the
spring ; upper to the adjuster asm, then install them to
the brake shoe.
305R300010
5. Before setting the brake shoes, apply grease to the back
plate portions (1) contacting the brake shoe edge as
shown in the illustration.
6.
Apply grease to the wheel cylinder parts contacting the
brake shoe (2).
7. Install the brake shoe.
Note :
Be careful not to damage the wheel cylinder dust cover.
Do not allow the wheel cylinder piston to fly free.
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5C-50 BRAKES
20. Lever ; adjuster
21. Ring ; Adjuster lever
Apply grease to the lever ; adjuster sliding surface.
Install the lever ; adjuster and the ring to the shoe ;
trailing.
Be sure to use new ring.
P1010008B
23. Pin ; shoe hold
24. Spring ; shoe hold
Install the brake drum.
Install the rear wheel.
If the wheel cylinder has been removed, the brake
system must be bled.
Pump the brake pedal 10 times. Check that there is little
or no stroke length variation as the pedal is pumped.
Adjust the lining clearance.
Brake Line
Torque N
m(kgf
m/Ib
ft)
13 - 19 (1.3 - 1.9 / 9 - 14)
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BRAKES 5C-51
BRAKE CONTROL
REMOVAL AND INSTALLATION
BRAKE PEDAL ASSEMBLY
This illustration shows RHD model
LHD model is opposite.
310R300001
Removal Steps
1. Nut ; fulcrum pin
2. Pin ; fulcrum, pedal to bracket
3. Pedal arm
4. Return spring
5. Pedal pad
Installation steps
To install, follow the removal procedure in
reverse order.
Before installation, apply grease to the entire
circumference of the fulcrum pin (2).
Refer to "SERVICING" in this section for
adjustment procedure of brake pedal.
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5C-52 BRAKES
MASTER CYLINDER
REMOVAL AND INSTALLATION
MASTER CYLINDER ASSEMBLY
This illustration is based on RHD model.
330R300008
Removal Steps
1. Brake line
2. Nut ; master cylinder to vacuum booster
3. Master cylinder assembly
Installation Steps
3. Master cylinder assembly
2. Nut ; master cylinder to vacuum booster
1. Brake line
Important Operation - Removal
1. Brake Line
Be very careful not to spill brake fluid on the painted surface.
Damage to the painted surface will result.
Important Operation - Installation
2. Nut ; Master Cylinder to Vacuum Booster
Torque N m (kgf m/lb ft)
12 – 18 (1.2 – 1.8 / 9 – 13)
1. Brake Line
Torque N
m (kgf
m/lb
ft)
13 – 19 (1.3 – 1.9 / 9 – 14)
Page 479 of 4264
BRAKES 5C-53
DISASSEMBLY
RTW35CMF000401
Disassembly Steps
1. Cap
2. Diaphragm
3. Bolt
4. Resever tank
5. Grommet
6. Snap ring
7. Stop pin
8. Primary piston
9. Secondary piston
10. Cylinder body
Note :
Be sure to replace the designated with new ones.
Wash the disassembled parts in clean brake fluid.
Use compressed air to clean the ports.
Do not allow dirt and dust to contaminate the disassembled
parts.
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5C-54 BRAKES
Important Operations
When disassembling, inspecting or reassembling the master
cylinder assembly, take care not to bring the parts into contact
with mineral oil or dust. Wash the piston cups only with brake
fluid. Do not use gasoline or other mineral-base cleaning
solvents.
6. Ring ; Snap
Remove the snap ring from the cylinder body with pushing in
the primary and secondary pistons.
7. Stop Pin
Remove the stop pin from the cylinder body with pushing in the
primary and secondary pistons.
8. Piston Assembly ; Primary and Spring
9. Piston Assembly ; Secondary and Spring
Don’t remove the spring from the piston.