2004 ISUZU TF SERIES Workshop Manual

Page 473 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-47 
  REASSEMBLY 
 
 RTW35CMF000301 
 
MINOR COMPONENTS 
Reassembly Steps  
Wheel cylinder Assembly (7) 
     
 1. Piston assembly  
  2. Cup ; piston  
  3. Return spring 
     
 
  4. Bo

Page 474 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-48  BRAKES 
 
 
 
Important Operations 
Note :  

  Wash the disassembled parts in clean brake fluid. 

  Use compressed air to clean the ports. 

  Protect the disassembled part surfaces from d

Page 475 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-49 
 308R300008 
 
 
 
 
 
 
 
 11. Shoe  ;  leading 
  Be sure to use new spring; shoe hold. 
12. Lever  ;  parking 
13. Washer  ;  lever 
14. Retainer 
Install the lever, the washer and

Page 476 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-50  BRAKES 
  
 
 
 
 
 
 
 
 
 
 
 
 20. Lever  ;  adjuster 
21. Ring ; Adjuster lever 

  Apply grease to the lever ; adjuster sliding surface. 
Install the lever ; adjuster and the ring to the

Page 477 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-51 
BRAKE CONTROL 
   REMOVAL AND INSTALLATION 
 
BRAKE PEDAL ASSEMBLY 
  
  This illustration shows RHD model 
LHD model is opposite. 
 310R300001 
 
Removal Steps 
  1. Nut ; fulcrum pin

Page 478 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-52  BRAKES 
MASTER CYLINDER 
   REMOVAL AND INSTALLATION 
 
MASTER CYLINDER ASSEMBLY 
   
 
  
This illustration is based on RHD model. 
 330R300008 
 
Removal Steps 
   1. Brake line  
  2. Nut ;

Page 479 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-53 
  DISASSEMBLY 
 
 RTW35CMF000401 
 
Disassembly Steps 
 1. Cap  
 2. Diaphragm  
 3. Bolt 
  4. Resever tank  
 5. Grommet  
    
 
 
  6. Snap ring  
   7. Stop pin  
   8. Primary

Page 480 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-54  BRAKES 
 Important Operations 
When disassembling, inspecting or reassembling the master 
cylinder assembly, take care not to bring the parts into contact 
with mineral oil or dust. Wash the pi