2004 ISUZU TF SERIES Workshop Manual

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Page 1337 of 4264

ISUZU TF SERIES 2004 Workshop Manual FUEL SYSTEM 6C – 37

4. Set the nozzle holder to the nozzle tester and check
first nozzle opening pressure, spray condition, seat oil
tightness and each part for oil leaks.
5. When replac

Page 1338 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6C – 38 FUEL SYSTEM
SPECIAL TOOLS
ILLUSTRATION TOOL NUMBER TOOL NAME
5-8840-2602-0
(J-39765) Remover: fuel pump retainer ring

Page 1339 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE ELECTRICAL 6D – 1

SECTION 6D
ENGINE ELECTRICAL

TABLE OF CONTENTS
PAGE
Main Data and Specifications .............................................................................

ENGINE ELECTRICAL 6D – 1

SECTION 6D
ENGINE ELECTRICAL

TABLE OF CONTENTS
PAGE
Main Data and Specifications ......................................................................................... 6D - 2
General Description......................................................................................................... 6D - 3
Torque Specifications ..................................................................................................... 6D - 5
Generator.......................................................................................................................... 6D - 7
Removal and Installation ............................................................................................ 6D - 7
Disassembly................................................................................................................. 6D - 9
Inspection and Repair ................................................................................................. 6D - 12
Reassembly.................................................................................................................. 6D - 18
Starter Motor .................................................................................................................... 6D - 22
Removal and Installation ............................................................................................ 6D - 22
Disassembly................................................................................................................. 6D - 23
Inspection and Repair ................................................................................................. 6D - 26
Reassembly.................................................................................................................. 6D - 29
Pre-heating System ......................................................................................................... 6D -33
Inspection and Repair ................................................................................................. 6D -33
Glow Relay ................................................................................................................... 6D -33
Glow Plug ..................................................................................................................... 6D -33
EGR System ................................................................................................................. 6D -33

Page 1340 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D – 2 ENGINE ELECTRICAL

MAIN DATA AND SPECIFICATIONS
Description
Item
60A 80A
Generator
Type
AC generator with IC regulator and vacuum pump
Hitachi LR160-503E Hitachi LR180-513B
V

Page 1341 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE ELECTRICAL 6D – 3

GENERAL DESCRIPTION
GENERATOR STARTER MOTOR

066L300004065L300002

The basic charging system is the IC integral regulator charging system. The internal compo

Page 1342 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D – 4 ENGINE ELECTRICAL

CHARGING CIRCUIT DIAGRAM

RTW46DSH005101

STARTING CIRCUIT DIAGRAM

RTW46DSH005501

Page 1343 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE ELECTRICAL 6D – 5
TORQUE SPECIFICATIONS
GENERATOR Nm (kgm/Ibft)

RTW46DLF000201

Page 1344 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D – 6 ENGINE ELECTRICAL
STARTER MOTOR Nm (kgm/Ibft)

RTW46DLF000301

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