2004 ISUZU TF SERIES Workshop Manual

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Page 3489 of 4264

ISUZU TF SERIES 2004 Workshop Manual POWER-ASSISTED STEERING SYSTEM 3B-59

Check clearance between capsule and bracket. If must
be within 1mm (0.039 in).
431RW031

Column Universal Joint (between the
power steering unit and the steeri

POWER-ASSISTED STEERING SYSTEM 3B-59

Check clearance between capsule and bracket. If must
be within 1mm (0.039 in).
431RW031

Column Universal Joint (between the
power steering unit and the steering shaft)
If the resistance is felt when checked by rotate the joint,
replace the lower second steering shaft.

Shaft Universal Joint (between the lower
second steering shaft and the second
steering shaft)
If the resistance is felt when checked by rotate the joint,
replace the second steering shaft assembly.

Tilt Mechanism
Tilt mechanism should moves smoothly.
While locked the tilt mechanism, be sure the steering
column latch securely by pushing the steering wheel
upward and downward.

Installation
1. Align the setting marks on the second steering shaft
and the steering column assembly (applied at
disassembly).
2. Connect the steering column assembly to the second
steering shaft. Tighten the bolts to the specified
torque.
Torque: 26 - 36 N
m (2.7 – 3.7 kg
m/20 - 27 lb ft)
3. Thread the steering column assembly through the
hole in the dashpanel. Temporarily tighten the
steering column and the second steering shaft fixing
bolt.
4. Connect the lower second steering shaft and the
second steering shaft. Tighten the universal joint
bolts to the specified torque.
Torque: 26 - 36 N
m (2.7 – 3.7 kg
m/20 - 27 lb ft)
5. Tighten the steering column fixing bolt (pedal brkt
side) to the specified torque (This bolt was
temporarily tighten in Step 3).
Torque: 18 -23 N
m (1.8 – 2.3 kg
m/13 - 17 lb ft)

6. Tighten the second steering shaft fixing bolt to the
specified torque (This bolt was temporarily tightened
in Step 3)
Torque: 18 -23 N
m (1.8 – 2.3 kg
m/13 - 17 lb ft)
7. Tighten the steering column fixing bolt (dashpanel
side) to the specified torque (This bolt was
temporarily tighten in Step 3).
Torque: 18 -23 N
m (1.8 – 2.3 kg
m/13 - 17 lb ft)
8. Install combination switch and SRS coil assembly.
After installation of combination switch assembly,
connect the combination switch wiring harness
connector and the SRS 2-way connector located
under the steering column.

Page 3490 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3B-60 POWER-ASSISTED STEERING SYSTEM

9. Turn the SRS coil counter clockwise to full, return
about 3 turns and align the neutral mark. (with SRS
air bag)
CAUTION: When turning the SRS coil counte
r

Page 3491 of 4264

ISUZU TF SERIES 2004 Workshop Manual POWER-ASSISTED STEERING SYSTEM 3B-61

System Inspection (with SRS air bag)
Turn the ignition switch to "ON" while watching warning
light.
The light should flash 7 times and then go off. If lamp
does

Page 3492 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3B-62 POWER-ASSISTED STEERING SYSTEM

Supplemental Restraint System Steering Wheel & Column and
Associated Parts
Main Data and Specifications
Torque Specifications N
m (kg
m/lb ft)

This il

Page 3493 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT SUSPENSION 3C-1
SECTION 3C
FRONT SUSPENSION
TABLE OF CONTENTS
PAGE
Main Data and Specifications ...........................................................................................

Page 3494 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3C-2 FRONT SUSPENSION
MAIN DATA AND SPECIFICATIONS
4
2 (EXCEPT HIGH RIDE SUSPENSION) MODEL
Front suspension Type Independent wishbone arms, coil spring
with stabilizer bar.
Coil spring

Page 3495 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT SUSPENSION 3C-3
TORQUE SPECIFICATIONS
SPECIAL PARTS FIXING NUTS AND BOLTS

4

2 (Except High Ride Suspension) Model N
m (kgf
m/lb
ft)

RTW440LF001001

Page 3496 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3C-4 FRONT SUSPENSION
4

2 (Except High Ride Suspension) Model N
m (kgf
m/lb
ft)

RTW440MF000201

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