2004 ISUZU TF SERIES Workshop Manual

ECO mode engine oil capacity coolant reservoir spark plugs key refuelling

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Page 2521 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE COOLING 6B-11
Radiator
Radiator and Associated Parts

Legend
1 Radiator Hose
2 Drain Plug
3 Fan Guide, Lower
4 Fan Guide
5 Bracket 6 Reserve Tank Hose
7 Reserve Tank
8 Radiator

Page 2522 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6B-12 ENGINE COOLING

Inspection
Radiator Cap
Measure the valve opening pressure of the pressurizing valve
with a radiator filler cap tester.
Replace the cap if the valve opening pressure is

Page 2523 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE COOLING 6B-13

Installation
1. Install radiator assembly, taking care not to damage the
radiator core.
2. Install the radiator assembly.
3. Connect reserve tank hose.
4. Connect radi

Page 2524 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6B-14 ENGINE COOLING
SPECIAL SERVICE TOOL
ITEM NO. ILLUSTRATION PART NO. PART NAME

1

5-8840-0277-0

Tester; radiator cap

2

5-8840-2603-0

Adapter; radiator cap

Page 2525 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE FUEL (C24SE) 6C-1
ENGINE
ENGINE FUEL (C24SE)
CONTENTS

General Description............................................. 6C-2
Service Precaution...........................................

ENGINE FUEL (C24SE) 6C-1
ENGINE
ENGINE FUEL (C24SE)
CONTENTS

General Description............................................. 6C-2
Service Precaution............................................... 6C-3
Fuel Metering........................................................ 6C-4
Fuel Filter............................................................... 6C-5
Removal.............................................................. 6C-5
Inspection........................................................... 6C-6
Installation.......................................................... 6C-6
Inspection........................................................... 6C-6
In-Tank Fuel Filter............................................. 6C-6
Fuel Pump Flow Test....................................... 6C-7
Fuel Pump.............................................................. 6C-8
Fuel Pump and Associated Parts................. 6C-8
Removal.............................................................. 6C-8
Installation.......................................................... 6C-9
Fuel Tube / Quick - Connector Fittings.......... 6C-10
Precautions........................................................ 6C-10
Cautions During Work..................................... 6C-10

Removal............................................................... 6C-10
Reuse of Quick-Connector............................. 6C-11
Assembling Advice........................................... 6C-11
Fuel Pump Relay................................................... 6C-12
General Description.......................................... 6C-12
Fuel Tank................................................................ 6C-13
Fuel Tank and Associated Parts.................... 6C-13
Removal............................................................... 6C-14
Installation.......................................................... 6C-14
Filler Neck............................................................... 6C-15
Removal............................................................... 6C-15
Installation.......................................................... 6C-15
Fuel Gauge Unit.................................................... 6C-15
Removal and Installation................................. 6C-15
Fuel Filler Cap........................................................ 6C-16
General Description.......................................... 6C-16
Inspection............................................................ 6C-16
Main Data and Specifications............................ 6C-17
Special Tool........................................................ 6C-18

Page 2526 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6C-2 ENGINE FUEL (C24SE)
General Description

*
*
*

* Applicable to EVAP Emission Control System
** Not applicable to EVAP Emission Control System

Page 2527 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE FUEL (C24SE) 6C-3

When working on the fuel system, there are several things to
keep in mind:

Any time the fuel system is being worked on, disconnect the
negative battery cable excep

Page 2528 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6C-4 ENGINE FUEL (C24SE)

Fuel Metering
Engine Control Module (ECM) is in complete control of this fuel
delivery system during normal driving conditions.
The intake manifold function, like that

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