2004 ISUZU TF SERIES Workshop Manual

Page 2449 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-29 
 
   
 
 
 
 
 
 
 
Installation 
Camshaft pulley-counterhold at hex head of camshaft, 
camshaft housing cover. 
 
Toothed belt-see operation “Toothed Belt, Replace

Page 2450 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-30 ENGINE MECHANICAL (C24SE) 
 
 Toothed Belt Rear Cover 
(Engine with  toothed belt tension 
roller) 
  
Removal 
  1.  Mark operating direction of toothed belt. 
  2.  Remove toothed belt accordi

Page 2451 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-31 
 
 
 
 
 
 
 
Installation 
  1.  Install toothed belt rear cover. 
  2.  Install camshaft pulley while counterholding at camshaft 
hex head. 
  3.  Install camshaft h

Page 2452 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-32 ENGINE MECHANICAL (C24SE) 
COMPONENT PARTS 
CYLINDER HEAD 
(A)
 
  1.  Camshaft Housing Cover 
 2.  Camshaft Housing 
 3.  Camshaft 
 4.  Cylinder Head 
  (A) Valve Drive

Page 2453 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-33 
HYDRAULIC VALVE LIFTER 
 
 1.  Hydraulic Valve Lifter 
   1.  Oil reservoir 
  2.  Piston with ball head (moving) 
  3.  Pressure cylinder (fixed) 
 4.  Check ball 
 5

Page 2454 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-34 ENGINE MECHANICAL (C24SE) 
OPERATIONS ON CYLINDER HEAD AND CAMSHAFT 
HOUSING 
  Camshaft 
 
   
 
Removal 
  1.  Remove cylinder head according to the corresponding 
operation. 
  2.  Remove cam

Page 2455 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-35 
  Camshaft Housing, Removal and 
Installation 
 
 Cylinder Head 
Important! 
Remove cylinder head only from cold engine (room 
temperature). 
 
  
 
Removal 
  1.  Rem

Page 2456 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-36 ENGINE MECHANICAL (C24SE) 
  
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Clean 
All sealing surfaces, drill holes in cylinder head bolts. 
 
Check cylinder block and cylinder head for plane surface 
a