2004 ISUZU TF SERIES Workshop Manual

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Page 1977 of 4264

ISUZU TF SERIES 2004 Workshop Manual STARTING AND CHARGING SYSTEM (6VE1 3.5L) 6D3-5 Starter Removal 1. Battery ground cable. 2. Disconnect left heated O 2 sensor connector. 3. Remove exhaust front left pipe. 4. Remove dust c

Page 1978 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D3-6 STARTING AND CHARGING SYSTEM (6VE1 3.5L) Disassembled View 065R100012 Legend (7) Housing (1) Lead Wire (8) Over Running Clutch (2) Through Bolt (9) Return Spring (3) Yoke Assem

Page 1979 of 4264

ISUZU TF SERIES 2004 Workshop Manual STARTING AND CHARGING SYSTEM (6VE1 3.5L) 6D3-7 Disassembly 1. Remove the lead wire (1) from the magnetic switch. 2. Remove the through bolts (2). 065RY00053 Legend (1) Lead Wire (2) T

Page 1980 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D3-8 STARTING AND CHARGING SYSTEM (6VE1 3.5L) 9. Remove the return spring from the magnetic switch. 065R100014 10. Remove the steel ball from the overrunning clutch. 065RY00058 11

Page 1981 of 4264

ISUZU TF SERIES 2004 Workshop Manual STARTING AND CHARGING SYSTEM (6VE1 3.5L) 6D3-9 Inspection and Repair Repair or replace necessary parts if extreme wear or damage is found during inspection. Armature Measure the outer diameter of

Page 1982 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D3-10 STARTING AND CHARGING SYSTEM (6VE1 3.5L) Polish the commutator surface with sandpaper #500 to #600 if it is rough. 065RW012 Measure the depth of insulator in commutator. Replace, if it

Page 1983 of 4264

ISUZU TF SERIES 2004 Workshop Manual STARTING AND CHARGING SYSTEM (6VE1 3.5L) 6D3-11 Brush Spring Use spring balancer to measure the spring setting force when remove the spring from the brush. Standard: 17.65–23.54 N (38.9–51.9

Page 1984 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D3-12 STARTING AND CHARGING SYSTEM (6VE1 3.5L) 2. Check continuity between the lead wire of terminal C and brush. Replace the yoke assembly, if there is no continuity. 065RY00066 Overru
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