2004 ISUZU TF SERIES Workshop Manual

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Page 1921 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL (6VE1 3.5L) 6A-97
Connecting rod and Water pump
N
m (kg
m/ lb ft)

E06RW042

Page 1922 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A-98 ENGINE MECHANICAL (6VE1 3.5L)
Engine mount
N
m (kg
m/ lb ft)

RTW36ALF000101

Page 1923 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL (6VE1 3.5L) 6A-99
Special Tool
ILLUSTRATION PART NO.
PART NAME
ILLUSTRATION PART NO.
PART NAME

5-8840-0011-0
(J-21687-02)
Remover; tie rod end 5-8840-2445-0
(J-42985

Page 1924 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A-100 ENGINE MECHANICAL (6VE1 3.5L)

ILLUSTRATION PART NO.
PART NAME

9-8511-4209-0
(J-24239-1)
Cylinder head bolt wrench

5-8840-2442-0
(J-42899)
Replacer; Valve guide (

Page 1925 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE COOLING (6VE1 3.5L) 6B-1
ENGINE
ENGINE COOLING (6VE1 3.5L)
CONTENTS

Service Precaution............................................. 6B–1
General Description .........................

ENGINE COOLING (6VE1 3.5L) 6B-1
ENGINE
ENGINE COOLING (6VE1 3.5L)
CONTENTS

Service Precaution............................................. 6B–1
General Description ........................................... 6B–2
Diagnosis ........................................................... 6B–5
Draining and Refilling Cooling System .............. 6B–6
Water Pump ...................................................... 6B–7
Water Pump and Associated Parts ................ 6B–7
Removal ......................................................... 6B–7
Inspection ....................................................... 6B–7
Installation....................................................... 6B–7
Thermostat ........................................................ 6B–9
Thermostat and Associated Parts .................. 6B–9
Removal ......................................................... 6B–9
Inspection ....................................................... 6B–9

Installation ...................................................... 6B–9
Radiator ............................................................. 6B–10
Radiator and Associated Parts ....................... 6B–10
Removal ......................................................... 6B–11
Inspection ....................................................... 6B–11
Installation ...................................................... 6B–12
Drive Belt and Cooling Fan ................................ 6B–15
Drive Belt and Associated Parts ..................... 6B–15
Inspection ....................................................... 6B–15
Installation ...................................................... 6B–15
Main Data and Specifications ............................ 6B–16
Special Tool .................................................... 6B–18

Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFE
R
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

Page 1926 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6B-2 ENGINE COOLING (6VE1 3.5L)
General Description

030RW001
Legend (7)Cylinder Head
(1) Water Pump (8) Right Bank
(2) Thermostat (9) Throttle Body
(3) Radiator (10) Cylinder Block

Page 1927 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE COOLING (6VE1 3.5L) 6B-3
Water Pump
The EC pump is a centrifugal impeller type and is driven
by a timing belt.

030RS001
Thermostat
The thermostat is a wax pellet type with a air hole(

Page 1928 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6B-4 ENGINE COOLING (6VE1 3.5L)
NOTE: Antifreeze solution + Water = Total cooling
system capacity.
Total Cooling System Capacity
M/T 12.3Lit (13.0Us qt)
A/T 12.2Lit (12.9Us qt)

See section 0B

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