2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-45 
 
   
 
 Valve Seating, Mill 
Place cylinder head on block of wood. 
Inlet and exhaust, Guide Drift and Valve Seat Cutter 5-8840-
2593-0. 
Valve seat-45, side face, u

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ISUZU TF SERIES 2004  Workshop Manual 6A-46 ENGINE MECHANICAL (C24SE) 
 
  
 
 
 
Inspection 
Check contact pattern (I
) on valve seat and in cylinder head. 
 
Clean 
Valves, valve guides, cylinder head. 
 
Flywheel 
  
Removal 
  1.  Rem

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-47 
  
Starter Ring Gear (Manual Transmission) 
Removal 
  1.  Remove flywheel according to the corresponding 
operation. 
  2.  Drill starter ring gear underneath tooth g

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ISUZU TF SERIES 2004  Workshop Manual 6A-48 ENGINE MECHANICAL (C24SE) 
  Seal Ring, Crankshaft 
(Oil Pump Housing) 
  
Removal 
  1.  Remove toothed belt rear cover according to the 
corresponding operation. 
  2.  Remove sealing ring by

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-49 
  
  
 
 
 
 
Reassembly 
Reassemble clutch assembly.  
 
Disassembly 
Disassemble clutch assembly to flywheel using 5-8840-2634-0
 
Torque Angle-Method 
Clutch assemb

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ISUZU TF SERIES 2004  Workshop Manual 6A-50 ENGINE MECHANICAL (C24SE) 
  
Clean 
Sealing surfaces.  
 
   
 
  013RW004 
  
 
   
  
  
  
  
 
 
Installation 
  1.  Apply a bead of Sealing Compound, TB120TC or   eguivalent to joint of oi

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-51 
OPERATIONS ON CRANK DRIVE 
Con-Rod Bearing 
   
  
 
   
  
  
  
 
Removal 
  1.  Remove oil pan and bearing bridge according to the   corresponding operation.  
  2.

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ISUZU TF SERIES 2004  Workshop Manual 6A-52 ENGINE MECHANICAL (C24SE) 
  
 
 
 
 
 
Installation 
  1.  Install piston with con-rod by inserting with engine oil. 
  2.  Coat piston rings with engine oil and compress with 
piston ring comp