2004 ISUZU TF SERIES Workshop Manual

Page 3593 of 4264

ISUZU TF SERIES 2004  Workshop Manual TRANSFER CASE  7D-5
 
220R300021
4. 
Connect the rear propeller shaft.

Page 3594 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7D-6  TRANSFER CASE
 
Transfer Case Assembly 
Transfer Case Assembly and Associated Parts 
  
 
 
 RTW47DLF000501 
Legend
 
  
(1) Rear Propeller Shaft 
 (4)
Center Exhaust Pipe (6VE1 only) 
(2) Front

Page 3595 of 4264

ISUZU TF SERIES 2004  Workshop Manual TRANSFER CASE  7D-7
 
Removal 
NOTE:  Before removing transmission and transfer 
assembly from vehicle, change the transfer mode to 
2WD using the 4WD push button switch on dash panel.
1. 
Disconnect

Page 3596 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7D-8  TRANSFER CASE
 
2. 
Install transfer case (4) to the transmission. Tighten
transfer bolts as shown in the figure. 
   
For M/T 
 261R300001

Page 3597 of 4264

ISUZU TF SERIES 2004  Workshop Manual TRANSFER CASE  7D-9
 
For A/T 
 261R300002 
 
3. 
Connect harness connectors and clip. 
 
Connector: transfer switch, 2WD-4WD actuator,
speed sensor. 
4.  Install center exhaust pipe(5). (6VE1 only)

Page 3598 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7D-10  TRANSFER CASE
 
Transfer Control Unit 
 
 RTW37DLF000401 
Legend
 
  
(1) Transfer Control Unit 
 
(3) Bolt 
(2) Protector 
  
 
Removal 
1. 
Disconnect the battery ground cable. 
  Remove the

Page 3599 of 4264

ISUZU TF SERIES 2004  Workshop Manual TRANSFER CASE  7D-11
 
Transfer Disassembly 
  
  RTW47DLF000101 
Legend
 
 
(7) Neutral Switch ASM 
(1) Transfer Case 
 
(8) Speedometer Bush, Plate and Driven Gear 
(2) Companion Flange, O-ring and

Page 3600 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7D-12  TRANSFER CASE
 
 
2-4 switch assembly (Gray harness cover) 
 
Neutral switch assembly (Black harness cover) 
 
Detent plugs, detent springs, and detent balls (2 
parts each) 
4. 
Use the com