2004 ISUZU TF SERIES Workshop Manual

Page 465 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-39 
  DISASSEMBLY 
 
CALIPER ASSEMBLY 
  
 
Disassembly Steps 
  1. Bleeder with cap  
   2. Piston  
  3. Dust seal; piston  
  4. Ring seal  
  5. Body; caliper 
    
 
  
  
 
  
  
 
I

Page 466 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-40  BRAKES 
  INSPECTION AND REPAIR 
 
Make necessary correction or parts replacement if wear damage or any other abnormal conditions are found 
through inspection. 
 
 
 

 Rotor 

 Caliper body

Page 467 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-41 
 
   
 
 
 
 
 
 
 
 
 
Thickness of Disc Pad 
Thickness (t)  mm(in)
 
Standard Limit 
10.0 (0.394)  1.8 (0.071) 
 
Replace the front disc pad whenever the pad wear indicator 
makes a s

Page 468 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-42  BRAKES 
  REASSEMBLY 
CALIPER ASSEMBLY 
 
 
Disassembly Steps 
  1. Body ; caliper 
  2. Ring seal 
  3. Dust seal ; piston 
 4. Piston  
 5. Bleeder 
 6. Cap 
   
 
  
 
 
Important Operations

Page 469 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-43 
  
3.  Dust seal ; Piston 
Install the dust seal on the pistons. 
4. Piston 
Apply clean brake fluid to the piston, the dust seal is certainly 
put into the slot on the piston and attac

Page 470 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-44  BRAKES 
REAR DRUM BRAKE ASSEMBLY 
  DISASSEMBLY 
  
First, disassemble the brake drum. Then disassemble the rear brake assembly.  
Refer to the   “REAR AXLE ” section for the brake drum dis

Page 471 of 4264

ISUZU TF SERIES 2004  Workshop Manual BRAKES  5C-45 
 
 P1010008 
 
 
Important Operations 
4.  Spring ; shoe hold 
Push the shoe hold spring toward the brake shoe and hold it.  
Rotate the spring to remove it from the shoe hold pin.

Page 472 of 4264

ISUZU TF SERIES 2004  Workshop Manual 5C-46  BRAKES 
  
 
 
Clean wheel Cylinder Parts 
Always use clean brake fluid to clean wheel cylinder parts. 
Note: 
Do not use mineral-vase cleaning solvents such as 
gasoline, kerosene, acetone, pa