2004 ISUZU TF SERIES Workshop Manual

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Page 3185 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-21 7. Install the speedometer sensor (2). Torque: 27 N  m (2.8 kg  m/20 lb  ft) 225R300001 8. Install top gear bearing snap ring (10) and counter front

Page 3186 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-22 MANUAL TRANSMISSION 12. Install the fulcrum bridge to the transmission case. (6VE1) Torque: 38 N   m (3.9 kg   m/28 lb   ft) RTW37ASH0002 Legend (1) Fulcrum bridge 13

Page 3187 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-23 Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod, and Interlock Pin Disassembled View RTW47BLF000501 Legend (1) Detent Spring Plate a

Page 3188 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-24 MANUAL TRANSMISSION Disassembly 1. Remove detent spring plate and gasket (1), detent spring (2) and detent ball (3). Use a magnetic hand to remove the detent balls from the intermed

Page 3189 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-25 Inspection and Repair Make the necessary adjustments, and part replacements if excessive wear or damage is discovered during inspection. Shift Arm Thickness  U

Page 3190 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-26 MANUAL TRANSMISSION Reassembly 1. Install rev-5th shift arm and reverse inhibitor (6) and rev-5th shift rod (5).  Apply oil to the reverse inhibitor inner surface.  Install the

Page 3191 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-27 Reverse Gear and 5th Gear Disassembled View 226R300027 Legend (1) Bearing Snap Ring (11) Reverse Idler Gear Assembly (2) Ball Bearing (12) Idle Shaft Pin

Page 3192 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-28 MANUAL TRANSMISSION (21) 5th Block Ring (26) Reverse Gear (22) Needle Bearing (27) Needle Baring (23) Mainshaft Nut (28) Bearing Plate and Screw (24) Rev-5th Synchronizer Assembl
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