2004 ISUZU TF SERIES Workshop Manual

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Page 3145 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-27 REVERSE IDLER GEAR AND IDLER GEAR SHAFT CLEARANCE 1. Use a micrometer to measure the idler gear shaft diameter. 2. Use an inside dial indicator to measure the idler gear

Page 3146 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-28 MSG MODEL BALL BEARING PLAY Use a dial indicator to measure the ball bearing play. Ball Bearing Play mm(in) Limit 0.2 (0.0079) FRONT COVER OIL SEAL Oil Seal Replacement Oil S

Page 3147 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-29 REASSEMBLY MAJOR COMPONENT INTERNAL PARTS Reassembly steps 1. Top & main gear shaft assembly 2. Counter gear shaft assembly 3. Rev. and 5th gear assembly 4.

Page 3148 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-30 MSG MODEL MINOR COMPONENTS TOP GEAR SHAFT, MAINSHAFT GEAR AND COUNTER GEAR Reassembly Steps 1. Mainshaft  2. Needle bearing  3. 2nd gear 4. 2nd block ring  5. 1st-2nd

Page 3149 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-31 Important Operations 2. Needle Bearing 3. 2nd Gear 1) Apply the engine oil to the 2nd needle bearing and the 2nd gear. 2) Install the needle bearing and the 2nd gear to

Page 3150 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-32 MSG MODEL 11. Mainshaft Ball Bearing 1) Apply the engine oil to the ball bearing inside circumference. 2) Use a bench press and the bearing installer to install the bearing.

Page 3151 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-33 19. Top Gear Shaft 20. Ball Bearing Use a bench press and the installer to install the ball bearing to the top gear shaft. The snap ring groove must be facing the front

Page 3152 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-34 MSG MODEL REVERSE GEAR AND 5TH GEAR Reassembly Steps  1. Intermediate plate  2. Reverse idler shaft 3. Bearing snap ring 4. Bearing snap ring 5. Thrust washer  6.
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