2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004 Workshop Manual

No. TFMSG-WE-0431

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ISUZU TF SERIES 2004 Workshop Manual
WORKSHOP MANUAL

TF SERIES

MANUAL TRANSMISSION
(MUA MODELS)

SECTION 7B1

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ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-1

SECTION 7B1
TRANSMISSION
MANUAL TRANSMISSION MUA
CONTENTS
PAGE
MUA (4

2)
Service Precaution ...............................................................

MANUAL TRANSMISSION 7B1-1

SECTION 7B1
TRANSMISSION
MANUAL TRANSMISSION MUA
CONTENTS
PAGE
MUA (4

2)
Service Precaution .......................................................................................................... 7B1 – 3
General Description ........................................................................................................ 7B1 – 4
Rear Oil Seal (4
2) ........................................................................................................... 7B1 – 5
Transmission (4
2) ......................................................................................................... 7B1 – 7
Disassembled View ..................................................................................................... 7B1 – 7
Removal ....................................................................................................................... 7B1 – 8
Installation ................................................................................................................... 7B1 –12
Transmission Case .......................................................................................................... 7B1 –18
Major Component ........................................................................................................ 7B1 –18
Disassembly ................................................................................................................ 7B1 –19
Reassembly ................................................................................................................. 7B1 –20
Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod,
and Interlock Pin ........................................................................................................... 7B1 –23
Disassembled View ..................................................................................................... 7B1 –23
Disassembly ................................................................................................................ 7B1 –24
Inspection and Repair ................................................................................................. 7B1 –25
Reassembly ................................................................................................................. 7B1 –26
Reverse Gear and 5th Gear ............................................................................................ 7B1 –27
Disassembled View ..................................................................................................... 7B1 –27
Disassembly ................................................................................................................ 7B1 –29
Inspection and Repair ................................................................................................. 7B1 –31
Reassembly ................................................................................................................. 7B1 –31
Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft ......................................... 7B1 –38
Disassembled View ..................................................................................................... 7B1 –38
Disassembly ................................................................................................................ 7B1 –40
Inspection and Repair ................................................................................................. 7B1 –42
Reassembly ................................................................................................................. 7B1 –45
Main Data and Specifications ......................................................................................... 7B1 –51

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ISUZU TF SERIES 2004 Workshop Manual 7B1-2 MANUAL TRANSMISSION

Troubleshooting ............................................................................................................... 7B1 –55
Special Tools (4

2) ..

7B1-2 MANUAL TRANSMISSION

Troubleshooting ............................................................................................................... 7B1 –55
Special Tools (4

2) .......................................................................................................... 7B1 –62

MUA (4

4)
Service Precaution .......................................................................................................... 7B1 –63
General Description ........................................................................................................ 7B1 –64
Transmission (4
4) ......................................................................................................... 7B1 –65
Disassembled View ..................................................................................................... 7B1 –65
Removal ....................................................................................................................... 7B1 –66
Installation ................................................................................................................... 7B1 –70
Transmission Case .......................................................................................................... 7B1 –77
Major Component ........................................................................................................ 7B1 –77
Disassembly ................................................................................................................ 7B1 –78
Reassembly ................................................................................................................. 7B1 –79
Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod,
and Interlock Pin ........................................................................................................... 7B1 –82
Disassembled View ..................................................................................................... 7B1 –82
Disassembly ................................................................................................................ 7B1 –83
Inspection and Repair ................................................................................................. 7B1 –83
Reassembly ................................................................................................................. 7B1 –84
Reverse Gear and 5th Gear ............................................................................................ 7B1 –85
Disassembled View ..................................................................................................... 7B1 –85
Disassembly ................................................................................................................ 7B1 –86
Inspection and Repair ................................................................................................. 7B1 –88
Reassembly ................................................................................................................. 7B1 –88
Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft ......................................... 7B1 –94
Disassembled View ..................................................................................................... 7B1 –94
Disassembly ................................................................................................................ 7B1 –96
Inspection and Repair .............................................................................................. 7B1 – 98
Reassembly .............................................................................................................. 7B1 – 101
Main Data and Specifications ..................................................................................... 7B1 – 107
Troubleshooting ........................................................................................................... 7B1 – 111
Special Tools (4

4) ...................................................................................................... 7B1 – 118

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ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-3

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETH

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ISUZU TF SERIES 2004 Workshop Manual 7B1-4 MANUAL TRANSMISSION

General Description
MUA Transmission (4
2)
A07R300006
The MUA is a constant mesh transmission,
synchronized in all speeds. The transmission has been
designed

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