2004 ISUZU TF SERIES Workshop Manual

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Page 641 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-39 INSPECTION AND REPAIR Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection. 206RS003 Cylinder Body 1.

Page 642 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-40 CLUTCH REASSEMBLY To reassemble, follow the disassembly steps in the reverse order, noting the following points: 206RS006 1. Before installing the parts, apply a thin coat of rubber

Page 643 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-41 HYDRAULIC DAMPER CYLINDER INSPECTION AND REPAIR Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection.

Page 644 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-42 CLUTCH TROUBLESHOOTING Refer to this Section to quickly diagnose and repair clutch problems. Each troubleshooting chart has three headings arranged from left to right. (1) checkpoint (2)

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ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-43 1. CLUTCH SLIPPAGE Checkpoint Trouble Cause Countermeasure Adjust the push rod play No push rod play in the master cylinder NG Clutch pedal free play Clean

Page 646 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-44 CLUTCH Checkpoint Trouble Cause Countermeasure Replace the release bearingRelease bearing broken Clean the related parts and/or replace the facing Replace the crankshaft rear oil seal De

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ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-45 2. CLUTCH DOES NOT RELEASE PROPERLY Checkpoint Trouble Cause Countermeasure Adjust the push rod play Too much push rod play in the master cylinder NG Clutch peda

Page 648 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-46 CLUTCH Checkpoint Trouble Cause Countermeasure Crankshaft pilot bearingReplace the pilot bearingTop gear shaft wobble is causing pilot bearing wear Repair or replace the flywheelFlywheel
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