2004 ISUZU TF SERIES Workshop Manual

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Page 1249 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 109 16. Crank Case 1. Apply the recommended liquid gasket (Three bond 1207B) or its equivalent to arch gasket fitting surface as shown in the illustration. 2.

Page 1250 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 110 ENGINE MECHANICAL 17. Cylinder Body Rear Plate 1. Align the rear plate with the cylinder body knock pins. 2. Tighten the rear plate to the specified torque.

Page 1251 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 111 4. Align the idler gear setting mark with the crankshaft timing gear (1) setting mark. 5. Align the idler gear set

Page 1252 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 112 ENGINE MECHANICAL RTW31BSH000101 4) Set the spring as shown in the illustration. RTW31BSH000201 5) Position the rear gear so that the pin is aligned with the

Page 1253 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 113 RTW31BSH000401 8) Insert the bolts of the special tool into the rear gear setting hole. Rotate the rear gear to mesh the teeth of main gear and rear gear

Page 1254 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 114 ENGINE MECHANICAL 23. Injection Pump 1. Install the O-ring (1) to the injection pump flange (2). 2. Attach the noise insulator rubber to the cylinder body . 3. Ins

Page 1255 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 115 RTW46ASH002201 4JA1T(L): 4. Tighten the injection pump bolts to the specified torque. 5. Install the injection pump

Page 1256 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 116 ENGINE MECHANICAL 27. Cylinder Head Gasket The cylinder head gasket "TOP" mark must be facing up. NOTE: Before the gasket installation, measure the piston head projection and
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