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WORKSHOP MANUAL
TF SERIES
FRAME AND CAB
SECTION 2
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FRAME AND BUMPER 2A-1
SECTION 2A
FRAME AND BUMPER
TABLE OF CONTENTS
PAGE
Front Bumper ..................................................................................................................... 2A- 2
Rear Step Bumper ............................................................................................................. 2A- 4
Rear Bumper And Rear Guard ASM ................................................................................. 2A- 7
Frame Dimensions............................................................................................................. 2A- 9
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2A-2 FRAME AND BUMPER
FRONT BUMPER
REMOVAL AND INSTALLATION
RTW42ALF000101
Removal Steps
1. Radiator grille
2. Front bumper fascia
3. Bezel (W/O Fog light)
4. Fog light
5. Front bumper flare assembly (W/ Front
wheel extention)
6. Front bumper inpact support assembly
7. Front bumper inpact bar assembly
(Except Europe equipment)
8. Front bumper inpact bar assembly (For
Europe equipment)
9. Fascia support side bracket
10. Fascia support lower bracket
Installation Steps
10. Fascia support lower bracket
9. Fascia support side bracket
8. Front bumper inpact bar assembly (For
Europe equipment)
7. Front bumper inpact bar assembly
(Except Europe equipment)
6. Front bumper inpact support assembly
5. Front bumper flare assembly (W/ Front
wheel extention)
4. Fog light
3. Bezel (W/O Fog light)
2. Front bumper fascia
1. Radiator grille
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FRAME AND BUMPER 2A-3
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
2. Front Bumper Fascia
Remove the nine clips and four screws.
Disconnect the fog light harness connectors.
Important Operations - Installation
8. Front Bumper Inpact Bar Assembly (For Europe
equipment)
7. Front Bumper Inpact Bar Assembly (Except Europe
equipment)
Tighten the fixing bolts to the specified torque.
Torque N
m(kgf
m/lb
ft)
62 (6.3
/ 46)
This illustration is except Europe equipment model.
5. Front Bumper Flare Assembly
Tighten the fixing nuts to the specified torque.
Torque N
m(kgf
m/lb
in)
7 (0.7
/ 61)
4. Fog Light
Tighten the fixing nuts to the specified torque.
Torque N
m(kgf
m/lb
in)
7 (0.7
/ 61)
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2A-4 FRAME AND BUMPER
REAR STEP BUMPER
REMOVAL AND INSTALLATION
RTW32AMF000301
Removal Steps
1. Rear step bumper assembly
2. Side step pad
3. License light
4. Rear bumper center pad
5. Extension harness
6. Back bar / Conner brace
7. Rear bumper
8. Reinforce assembly
Installation Steps
8. Reinforce assembly
7. Rear bumper
6. Back bar / Conner brace
5. Extension harness
4. Rear bumper center pad
3. License light
2. Side step pad
1. Rear step bumper assembly
Important Operations - Removal
1. Rear Step Bumper Assembly
Remove the 3 bolts from each side.
Disconnect the extension harness connector.