2004 ISUZU TF SERIES Workshop Manual

4WD headrest spare wheel service reset windshield wipers wiring

Page 3121 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-3
GENERAL DESCRIPTION

The MSG type transmission is fully synchronized 5-speed unit with blocking ring type synchronizers and a constant
mesh type reverse gear.
The unit consists

Page 3122 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-4 MSG MODEL
TORQUE SPECIFICATION
STANDDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N
m (kgf
m/lb
ft)
Strengt

7B-4 MSG MODEL
TORQUE SPECIFICATION
STANDDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N
m (kgf
m/lb
ft)
Strength 4.8/4T 7T 8.8 9.8/9T
Class Refined Non-Refined
Bolt Identifi-
cation

Bolt
Diameter

Pitch (mm)
No mark-

M6 1.0 6 (0.6 / 52 lb.in) 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) -
M8 1.25 13 (1.3 / 113 lb.in) 17 (1.7 / 12) 20 (2.0 / 14) 24 (2.4 / 17)
M10 1.25 27 (2.8 / 20) 37 (3.8 / 27) 42 (4.3 / 31) 50 (5.1 / 37)
M12 1.25 61 (6.3 / 45) 76 (7.8 / 56) 87 (8.9 / 64) 95 (9.7 / 70)
M14 1.5 96 (9.8 / 71) 116 (11.8 / 85) 133 (13.6 / 98) 142 (14.5 / 105)
M16 1.5 130 (13.3 / 96) 170 (17.3 / 125) 193 (19.7 / 143) 200 (20.4 / 148)
M18 1.5 188 (19.2 / 139) 244 (24.9 / 180) 278 (28.3 / 205) 287 (29.3 / 212)
M20 1.5 258 (26.3 / 190) 337 (34.4 / 249) 385 (39.3 / 284) 396 (40.4 / 292)
M22 1.5 332 (33.9 / 245) 453 (46.3 / 335) 517 (52.7 / 381) 530 (54.1 / 391)
M24 2.0 449 (45.8 / 331) 570 (58.2 / 421) 651 (66.3 / 480) 692 (70.6 / 511)
* M10 1.5 26 (2.7 / 20) 36 (3.7 / 27) 41 (4.2 / 30) 48 (4.9 / 35)
* M12 1.75 57 (5.8 / 42) 71 (7.2 / 52) 80 (8.2 / 59) 89 (9.1 / 66)
* M14 2.0 89 (9.1 / 66) 110 (11.2 / 81) 125 (12.7 / 92) 133 (13.6 / 98)
* M16 2.0 124 (12.7 / 92) 162 (16.5 / 119) 185 (18.9 / 137) 191 (19.5 / 141)
Flange Bolt M6
1.0 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) 9 (0.9 / 78 lb.in) -
M8 1.25 15 (1.5 / 11) 19 (1.9 / 14) 22 (2.2 / 16) 26 (2.7 / 20)
M10 1.25 31 (3.2 / 23) 41 (4.2 / 30) 47 (4.8 / 35) 56 (5.7 / 41)
M12
1.25 69 (7.0 / 51) 85 (8.7 / 63) 97 (9.9 / 72) 106 (10.8 / 78)
M14 1.5 104 (10.6 / 77) 126 (12.8 / 93) 144 (14.6 / 106) 154 (15.7 / 114)
M16 1.5 145 (14.8 / 127) 188 (19.2 / 139) 214 (21.8 / 158) 221 (22.5 / 163)
M18
1.5 - - - -
M20 1.5 - - - -
M22 1.5 - - - -
M24
2.0 - - - -
* M10 1.5 30 (3.1 / 22) 40 (4.1 / 30) 46 (4.7 / 34) 54 (5.5 / 40)
* M12 1.75 64 (6.5 / 47) 78 (8.0 / 58) 89 (9.1 / 66) 99 (10.1 / 73)
* M14
2.0 97 (9.9 / 72) 119 (12.1 / 88) 135 (13.8 / 99.7) 144 (14.7 / 107)
* M16 2.0 137 (14.0 / 101) 178 (18.2 / 132) 203 (20.7 / 132) 210 (21.5 / 155)

The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as
casting, etc.

FLARE NUTS

Pipe diameter mm (in) Torque N
m (kgf
m/lb
ft) Pipe diameter mm (in) Torque N
m (kgf
m/lb
ft)
4.76 (0.187) 16 (1.6 / 12) 10.00 (0.394) 54 (5.5 / 40)
6.35 (0.250) 26 (2.7 / 20) 12.00 (0.472) 88 (9.0 / 65)
8.00 (0.315) 44 (4.5 / 33) 15.00 (0.591) 106 (10.8 / 78)
Standard Hex.
Head Bolt

Page 3123 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-5
SPECIAL PARTS FIXING NUTS AND BOLTS

N
m (kgf
m/lb
ft)

RTW47BXF000101

Page 3124 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-6 MSG MODEL
REPAIR KIT

RTW47BLF000201

1. Case to front cover gasket
2. Control box gasket
3. Plate gasket
4. Filler plug O-ring
5. Drain plug O-ring

Page 3125 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-7
REMOVAL AND INSTALLATION

Read this Section carefully before performing any removal and installation procedure. This Section gives you
important points as well as the order of o

Page 3126 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-8 MSG MODEL

Exhaust Pipe
1. Remove the exhaust pipe bracket from the transmission
case.
2. Remove the exhaust pipe.

Rear Propeller Shaft (Single Shaft Type)
1. Remove the p

Page 3127 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-9

Engine Lifting Hanger
1. Attach the engine lifting hanger to the front portion of the
engine.
2.
Attach the lifting wire to both ends of the engine lifting
hanger.

S

Page 3128 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-10 MSG MODEL

3) Manually move the transmission as far as possible toward
the rear of the vehicle (into the space between the No.3
crossmember
3 and the floor panel 4 .
4) Lower the cl

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