Page 2393 of 4264

ENGINE LUBRICATION (6VE1 3.5L) 6G-9
Oil Pump
Removal
1. Disconnect battery ground cable.
2. Drain engine oil.
3. Remove crankcase assembly.
Refer to removal procedure for Oil Pan and
Crankcase in this manual.
4. Remove crankshaft pulley.
Refer to removal procedure for Crankshaf
t
Pulley in this manual.
5. Remove timing belt.
Refer to removal procedure for Timing Belt in
this manual.
6. Remove timing pulley from crankshaft.
7. Remove four fixing bolts from oil filter assembly.
8. Remove oil strainer fixing bolts, remove oil straine
r
assembly with O-ring.
9. Remove three bolts from oil pipe and O-ring.
10. Remove eight oil pump fixing bolts, then oil pump
assembly.
11. Remove sealant from mounting surface of oil pump
assembly, cylinder block and take care not to
damage mounting surfaces of oil pump and cylinde
r
block.
Installation
1. Install oil pump assembly
Apply sealant (TB-1207B or equivalent) to the oil
pump mounting surfaces as shown in the
illustration.
The oil pump assembly must be installed within
5 minutes after sealant application before the
sealant hardens.
NOTE: Do not apply sealant to the oil ports.
051RW002
Use 5–8840–2287–0 installer when installing
new oil seal.
Apply engine oil to oil seal lip.
Install oil pump assembly to the cylinder block.
NOTE: Do not damage oil seal during installation of oil
pump assembly.
015RS001
Page 2394 of 4264
6G-10 ENGINE LUBRICATION (6VE1 3.5L)
Tighten fixing bolts to the specified torque.
Torque : 25 N
m (2.5 kg
m/18 lb ft)
051RW001
2. Install oil pipe with O-ring, tighten fixing bolt to the
specified torque.
Torque : 10 N
m (1.0 kg
m/7 lb ft)
3. Install oil strainer with O-ring, tighten fixing bolt to
the specified torque.
Torque : 25 N
m (2.5 kg
m/18 lb ft)
4. Install oil filter assembly and tighten bolts to the
specified torque.
Torque : 25 N
m (2.5 kg
m/18 lb ft)
050RW001
Legend
(1) Oil Pump
(2) Oil Filter
(3) Oil Gallery
(4) From Oil Filter
(5) To Oil Filter
5. Install timing pulley on crankshaft.
Install timing belt.
Refer to installation procedure for Timing Belt in
this manual.
6. Install crankshaft pulley.
Refer to install procedure for Crankshaft Pulley
in this manual.
7. Install crankcase assembly.
Refer to installation procedure for Oil Pan and
Crankcase in this manual.
8. Refill engine oil until full level on engine oil dipstick.
Page 2395 of 4264
ENGINE LUBRICATION (6VE1 3.5L) 6G-11
Oil Pump Oil Seal
Removal
1. Disconnect battery ground cable.
2. Drain engine oil.
3. Remove crankshaft pulley.
Refer to removal procedure for Crankshaf
t
Pulley in this manual.
4. Remove timing belt.
Refer to removal procedure for Timing Belt in
this manual.
5. Remove timing pulley from crankshaft.
6. Remove oil pump oil seal using a sealer puller.
NOTE: Take care not to damage sealing surfaces of oil
pump and crankshaft when removing oil seal.
Installation
1. Install oil pump oil seal, apply engine oil to oil seal
lip, then install oil seal using 5–8840–2287–0
installer.
015RS001
2. Install timing pulley to crankshaft.
3. Install timing belt.
Refer to installation procedure for Timing Belt in
this manual.
4. Install crankshaft pulley.
Refer to installation procedure for Crankshaf
t
Pulley in this manual.
5. Refill engine oil until full level.
Page 2396 of 4264
6G-12 ENGINE LUBRICATION (6VE1 3.5L)
Main Data and Specifications
General Specifications
Item Specifications
Oil capacity 5.3 liters
Torque Specifications
Crankcase, Oil pan, Timing belt tensioner, Timing pulley, timing belt cover, Oil pump, Oil gallery, Oil strainer
N
m (kg
m/lb ft)
RTW46GLF000101
Page 2397 of 4264

ENGINE SPEED CONTROL SYSTEM (6VE1 3.5L) 6H-1
ENGINE
ENGINE SPEED CONTROL SYSTEM (6VE1 3.5L)
CONTENTS
Service Precaution................................................. 6H-1
Accelerator Pedal Control Cable.......................... 6H-2
Removal............................................................... 6H-2
Inspection............................................................. 6H-2
Installation............................................................ 6H-3
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFE
R
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners o
r
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.
Page 2398 of 4264
6H-2 ENGINE SPEED CONTROL SYSTEM (6VE1 3.5L)
Accelerator Pedal Control Cable
RTW46HLF000101
Removal
1. Disconnect the accelerator control cable from the
accelerator pedal and dash panel.
2. Remove the cable clips.
3. Remove the accelerator control cable from
accelerator control cable bracket.
1) Slide the lock in direction A
2) Rotate the ratchet ring in indirection an arro
w
90.
Page 2399 of 4264
ENGINE SPEED CONTROL SYSTEM (6VE1 3.5L) 6H-3
4. Remove the accelerator control cable from the
throttle.
RTW46HMH000101
Inspection
Check the following items and replace the control
cable if any abnormality is found.
The control cable should move smoothly.
The control cable should not be bent or kinked.
The control cable should not be damage o
r
corrosion.
Installation
1. Install the accelerator control cable to accelerator
control pedal and dash panel.
2. Install the accelerator control cable to throttle.
Attach T-END and inner cable to throttle cam o
f
engine.
3. Install accelerator control cable to accelerato
r
bracket.
1) Rotate the ratchet ring in direction an arrow 90
until both white marking are aligned.
2) Confirm marking of outer cap must be uppe
r
side.
3) Slider the lock in direction B.
4) Confirm ratchet ring is locked.
Page 2400 of 4264
6H-4 ENGINE SPEED CONTROL SYSTEM (6VE1 3.5L)
MEMO