Page 529 of 4264
CAB 10-21
3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.
Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N
m (kgf
m/lb
ft)
34 (3.5/25)
2. Check Arm Screw; Check Arm to Body
Torque N
m (kgf
m/lb
ft)
24 (2.4/17)
Page 530 of 4264
10-22 CAB
DISASSEMBLY
RTW3A0LF000601
Disassembly Steps
1. Switch bezel/Window regulator handle
2. Power window switch
3. Bezel
4. Door trim panel
5. Bracket
6. Speaker assembly
7. Waterproof sheet
8. Inside lever
9. Outer waste seal
10. Window regulator/Power window
regulator
11. Glass run rear channel
12. Door lock assembly
13. Glass run
14. Window glass
15. Outside handle
16. Door harness assembly
17. Anti rattler
Page 531 of 4264
CAB 10-23
RTW3A0SH000401
Important Operations
1. Switch Bezel/Window Regulator Handle
Remove the 2 screws and disconnect the connector.
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
2. Power Window Switch
Pry the 4 clip positions.
3. Bezel
Remove the screw.
RTQ3A0SH000501
4. Door Trim Panel
Pull out the trim panel at the 7 clip positions (Powe
r
window type).
Remove the 2 screws and pull out the trim panel at the 7
clip positions (Window regulator handle type).
Page 532 of 4264
10-24 CAB
5. Bracket
6. Speaker assembly
Remove the fixing bolt and then remove the connector.
7. Waterproof Sheet
Take care not to damage the sheet when peeling it off.
8. Inside Lever
Disconnect the door lock cables.
9. Outer Waste Seal
10. Window Regulator/Power Window Regulator
Remove the 2 bolts fixing the window glass through the
access hole.
Move the window glass upward and hold it with adhesive
tape.
Remove the 5 bolts fixing the window regulator.
Disconnect the power window motor connector.
11. Glass Run Rear Channel
Remove the bolt.
12. Door Lock Assembly
Disconnect the lock cable from the anti rattler.
Remove the 3 fixing screws and the bolt.
Disconnect the linkage and harness connector.
13. Glass Run
Remove the adhesive tape and move the window glass
downward.
Pull it out from the door frame of the channel.
14. Window Glass
Pull out the window glass upward.
15. Outside Handle
Remove the 2 fixing bolts.
Page 533 of 4264
CAB 10-25
REASSEMBLY
RTW3A0LF000701
Reassembly Steps
1. Anti rattler
2. Door harness assembly
3. Outside handle
4. Window glass
5. Glass run
6. Door lock assembly
7. Glass run rear channel
8. Window regulator/Power window regulator
9. Outer waste seal
10. Inside lever
11. Waterproof sheet
12. Speaker assembly
13. Bracket
14. Door trim panel
15. Bezel
16. Power window switch
17. Switch bezel/Window regulator handle
Page 534 of 4264
10-26 CAB
Important Operations
3. Outside Handle
Tighten the outside handle fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)
17. Window Regulator Handle
Install the regulator handle as illustrated when closing
the window glass.
Page 535 of 4264
CAB 10-27
ADJUSTMENT (REAR)
Door Hinge
Door alignment can be obtained by moving door hinges.
Prior to adjustment, set the door temporarily.
Loosen hinge to door bolts when adjusting steps between the
door and body.
Loosen hinge to body bolts to adjust the clearance between the
door and body.
Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.
Page 536 of 4264
10-28 CAB
INSTRUMENT PANEL
REMOVAL
This illustration is based on RHD model
RTW4A0LF001001
Disassembly Steps
1. Front console assembly
2. Glove box
3. Instrument panel driver lower cover
assembly
4. Driver knee bolster assembly
5. Driver air bag
6. Steering wheel/ steering cowl
7. Meter cluster assembly
8. Dash side trim cover
9. Front pillar trim cover
10. Front cover
11. Side cover
12. Instrument panel & Cross beam
assembly
13. Ashtray case
14. Center cluster assembly
15. Control lever assembly
16. Storage box assembly
17. Ashtray bracket
18. Meter assembly
19. Passenger lower bracket
20. Glove box cover
21. Passenger air bag (if so equipped)
22. Side ventilation grille
23. Vent duct assembly/Defroster nozzle
assembly
24. Instrument harness assembly
25. Instrument panel
26. Cross beam