2004 ISUZU TF SERIES Workshop Manual

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Page 3249 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-85 Reverse Gear and 5th Gear Disassembled View 226R300024 Legend (1) Collar Snap Ring (15) Counter 5th Gear (2) Oil Seal Collar (16) Counter Reverse Gear (3

Page 3250 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-86 MANUAL TRANSMISSION Disassembly 1. Use a pair of snap ring pliers to remove the collar snap ring (1). 2. Set the retaining ring remover 5-8840-2158-0 and puller 5-8840-2027-0 to t

Page 3251 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-87 11. Remove 5th gear (17), 5th block ring (18), and needle bearing (2 piece type) (19). 226RS007 12. Remove the mainshaft nut (20) according to following steps.

Page 3252 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-88 MANUAL TRANSMISSION 13. Use screw drivers between the reverse gear (23) and bearing plate (25) to remove the Rev-5th synchronizer assembly (21) together with reverse block ring (22) a

Page 3253 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-89 2. Install bearing snap ring (26). 3. Apply recommended thread locking agents (LOCTITE 242) or its equivalent to each of the bearing plate screw threads. Insta

Page 3254 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-90 MANUAL TRANSMISSION 6. Mesh the 1st-2nd and 3rd-4th synchronizers with both the 1st and 3rd gears (double engagement). 226RS015 This will prevent the mainshaft from turning. 7.

Page 3255 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-91 11. Install the counter 5th gear (15) to the counter shaft. 226RS019 12. Install ball bearing (14) and bearing snap ring (13) by performing the following steps:

Page 3256 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-92 MANUAL TRANSMISSION 14. Select reverse idler gear snap ring (7) which will provide the minimum clearance between the intermediate plate (27) and the snap ring (7). 226RS022  Ther
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