2004 ISUZU TF SERIES Workshop Manual

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Page 601 of 4264

ISUZU TF SERIES 2004 Workshop Manual
WORKSHOP MANUAL

TF SERIES

CLUTCH

SECTION 7C

Page 602 of 4264

Page 603 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-1
SECTION 7C
CLUTCH
TABLE OF CONTENTS
PAGE
Main Data and Specifications ......................................................................................... 7C- 2
General Desc

CLUTCH 7C-1
SECTION 7C
CLUTCH
TABLE OF CONTENTS
PAGE
Main Data and Specifications ......................................................................................... 7C- 2
General Description......................................................................................................... 7C- 3
Torque Specification ....................................................................................................... 7C-15
Servicing........................................................................................................................... 7C-19
Clutch................................................................................................................................ 7C-21
Removal and Installation ............................................................................................ 7C-21
Inspection and Repair................................................................................................. 7C-26
Clutch Control .................................................................................................................. 7C-32
Removal and Installation ............................................................................................ 7C-32
Master Cylinder ................................................................................................................ 7C-33
Disassembly ................................................................................................................ 7C-33
Reassembly ................................................................................................................. 7C-34
Slave Cylinder (4J, C24SE) ............................................................................................. 7C-35
Disassembly ................................................................................................................ 7C-35
Inspection and Repair................................................................................................. 7C-36
Reassembly ................................................................................................................. 7C-37
Slave Cylinder (6VE1) ...................................................................................................... 7C-38
Disassembly ................................................................................................................ 7C-38
Inspection and Repair................................................................................................. 7C-39
Reassembly ................................................................................................................. 7C-40
Hydraulic Damper Cylinder ............................................................................................. 7C-41
Inspection and Repair................................................................................................. 7C-41
Troubleshooting .............................................................................................................. 7C-42
Special Service Tool ........................................................................................................ 7C-51

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ISUZU TF SERIES 2004 Workshop Manual 7C-2 CLUTCH
MAIN DATA AND SPECIFICATIONS
ENGINE 6VE1
4JA1-T(L) 4JA1-TC
4JH1-TC C24SE
Clutch type Dry single plate with diaphragm
Size mm (in)260 (10.24) 225 (8.86) 250 (9.84) 240 (9.45)
Cl

Page 605 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-3
GENERAL DESCRIPTION
HYDRAULIC CONTROL TYPE
PUSH TYPE CLUTCH (4J C24SE)

PULL TYPE CLUTCH (6VE1)
A07RW046

Page 606 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-4 CLUTCH
The clutch assembly consists of the pressure plate, the clutch cover, the diaphragm spring pivot pin and the driven
plate assembly.
The clutch pedal is connected to the release bearing

Page 607 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-5
MASTER CYLINDER
C24SE/RHD

RTW47CSF000501

C24SE, 4J/LHD

RTW47CSF000201

Page 608 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-6 CLUTCH
6VE1/LHD

RTW47CSF000101

6VE1, 4J/RHD

RTW47CSF000401
The master cylinder converts mechanical energy into hydraulic energy.
Depressing the clutch pedal causes the push rod t

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