2004 ISUZU TF SERIES Workshop Manual

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Page 185 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-21

8.
Removed flange assembly.
9.
Remove the drive pinion assembly using a soft
metal rod and a hammer.

425RY005

10.
Remove collapsible spacer.
11.
Remove the inner

Page 186 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-22 REAR AXLE

Reassembly
1.
Install outer bearing outer race by using installer 5-
8840-2164-0 and grip 5-8840-0007-0.

425L100002
2.
Install inner bearing outer race by using installer 5-
8

Page 187 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-23

c.
Clean the side bearing bores. Place discs and
dial indicator on to arbor, and place tool into
position in side bearing bores. Install and
tighten the bearing caps to the spec

Page 188 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-24 REAR AXLE

425RS022
Legend

1.
Example=Dial indicator reading od 0.085

g.
Record the pinion depth code on the head of
the drive pinion. The number indicates a
necessary change

Page 189 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-25

h.
Select the shim using table below.
mm ( in) Pi ni on
marki ng

+10 +8 +6 +4 +2 0 -2 -4 -6 -8 -10 Dial indicator
reading (inches)
0.073 1.94 (0

REAR AXLE 4B-25

h.
Select the shim using table below.
mm ( in) Pi ni on
marki ng

+10 +8 +6 +4 +2 0 -2 -4 -6 -8 -10 Dial indicator
reading (inches)
0.073 1.94 (0.0764) 1.96 (0.0772)0.074 1.94 (0.0764) 1.96 (0.0772) 1.98 (0.0779)0.075 1.94 (0.0764) 1.96 (0.0772) 1.98 (0.0779) 2.00 (0.0787)0.076 1.94 (0.0764) 1.96 (0.0772) 1.98 (0.0779) 2.00 (0.0787) 2.02 (0.0795) 2.04 (0.0803)0.077 1.96 (0.0772) 1.98 (0.0779) 2.00 (0.0787) 2.02 (0.0787) 2.04 (0.0803) 2.06 (0.0811)0.078 1.94 (0.0764) 1.96 (0.0772) 1.98 (0.0779) 2.00 (0.0787) 2.02 (0.0787) 2.04 (0.0803) 2.06 (0.0811) 2.08 (0.0819)0.079 1.94 (0.0764) 1.96 (0.0772) 1.98 (0.0779) 2.00 (0.0787) 2.02 (0.0787) 2.04 (0.0803) 2.06 (0.0811) 2.08 (0.0819) 2.10 (0.0827)0.080 1.94 (0.0764) 1.96 (0.0772) 1.98 (0.0779) 2.00 (0.0787) 2.02 (0.0787) 2.04 (0.0803) 2.06 (0.0811) 2.08 (0.0819) 2.10 (0.0827) 2.12 (0.0835) 2.14 (0.0842)0.081 1.96 (0.0772) 1.98 (0.0779) 2.00 (0.0787) 2.02 (0.0787) 2.04 (0.0803) 2.06 (0.0811) 2.08 (0.0819) 2.10 (0.0827) 2.12 (0.0835) 2.14 (0.0842) 2.16 (0.0850)0.082 1.98 (0.0779) 2.00 (0.0787) 2.02 (0.0787) 2.04 (0.0803) 2.06 (0.0811) 2.08 (0.0819) 2.10 (0.0827) 2.12 (0.0835) 2.14 (0.0842) 2.16 (0.0850) 2.18 (0.0858)0.083 2.00 (0.0787) 2.02 (0.0787) 2.04 (0.0803) 2.06 (0.0811) 2.08 (0.0819) 2.10 (0.0827) 2.12 (0.0835) 2.14 (0.0842) 2.16 (0.0850) 2.18 (0.0858) 2.20 (0.0866)0.084 2.04 (0.0803) 2.06 (0.0811) 2.08 (0.0819) 2.10 (0.0827) 2.12 (0.0835) 2.14 (0.0842) 2.16 (0.0850) 2.18 (0.0858) 2.20 (0.0866) 2.22 (0.0874) 2.24 (0.0882)0.085 2.06 (0.0811) 2.08 (0.0819) 2.10 (0.0827) 2.12 (0.0835) 2.14 (0.0842) 2.16 (0.0850) 2.18 (0.0858) 2.20 (0.0866) 2.22 (0.0874) 2.24 (0.0882) 2.26 (0.0890)0.086 2.08 (0.0819) 2.10 (0.0827) 2.12 (0.0835) 2.14 (0.0842) 2.16 (0.0850) 2.18 (0.0858) 2.20 (0.0866) 2.22 (0.0874) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898)0.087 2.12 (0.0835) 2.14 (0.0842) 2.16 (0.0850) 2.18 (0.0858) 2.20 (0.0866) 2.22 (0.0874) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913)0.088 2.14 (0.0842) 2.16 (0.0850) 2.18 (0.0858) 2.20 (0.0866) 2.22 (0.0874) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913) 2.34 (0.0921)0.089 2.16 (0.0850) 2.18 (0.0858) 2.20 (0.0866) 2.22 (0.0874) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929)0.090 2.18 (0.0858) 2.20 (0.0866) 2.22 (0.0874) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 0.091 2.22 (0.0874) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 0.092 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 0.093 2.26 (0.0890) 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 0.094 2.28 (0.0898) 2.30 (0.0906) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 0.095 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 0.096 2.34 (0.0921) 2.36 (0.0929) 0.097 2.36 (0.0929)

Note :
When ordering shims, find the part number in the
Parts Catalog by using the thickness of the shims
listed in the above table.

Page 190 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-26 REAR AXLE

4. Place the shim on the drive pinion, then install the
inner bearing onto the pinion by using installer 9-
8522-1165-0 and a press.
Note:
Do not apply pressure to the roller cag

Page 191 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-27

Note :

Do not overtighten or loosen and then
retighten the nut.

Pinion nut torque will be in the range of 245-
294 N
m (25-30 kg
m/181-217 lb
ft

Page 192 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-28 REAR AXLE

425RS030

c. Using two sets of feeler gauges, insert a feele
r
stock of sufficient thickness between each
bearing outer race and the carrier to remove all
end play. Make certa

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