2004 ISUZU TF SERIES Workshop Manual

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Page 3217 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-53 Torque Specifications (Contd) RTW47BLF000601

Page 3218 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-54 MANUAL TRANSMISSION TROUBLESHOOTING 1. ABNORMAL NOISE 1) NOISY IN NEUTRAL Checkpoint Trouble Cause Countermeasure Replenish or replace the gear oilInsufficient or improper g

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ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-55 2) NOISY OPERATION Checkpoint Trouble Cause Countermeasure Replenish or replace the gear oilInsufficient or improper engine oil NG Replace the gear(s) Replace

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ISUZU TF SERIES 2004 Workshop Manual 7B1-56 MANUAL TRANSMISSION 2. HARD SHIFTING Checkpoint Trouble Cause Countermeasure Change lever play Clutch pedal free play Repair or replace the applicable parts and regrease Readjust

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ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-57 Checkpoint Trouble Cause Countermeasure Synchronizer assembly Shift arm and synchronizer sleeve Replace the worn parts Replace the worn parts Worn synchronizer pa

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ISUZU TF SERIES 2004 Workshop Manual 7B1-58 MANUAL TRANSMISSION 3. WALKING OR JUMPING OUT OF GEAR Checkpoint Trouble Cause Countermeasure Shift rod and quadrant box sliding faces Detent ball Replace the shift rod and/or th

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ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-59 Checkpoint Trouble Cause Countermeasure Synchronizer assembly Bearings (Mainshaft, countershaft, and individual gears) Replace the spring Replace the bearing(s) W

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ISUZU TF SERIES 2004 Workshop Manual 7B1-60 MANUAL TRANSMISSION 4. OIL LEAKAGE Checkpoint Trouble Cause Countermeasure Gear oilReplace the gear oilImproper gear oil Drain plug and/or filler plugTighten the plug(s) and repl
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