2004 ISUZU TF SERIES suspension

PROPELLER SHAFT 4A-3
MAIN DATA AND SPECIFICATIONS
REAR PROPELLER SHAFT

mm(in)
4

2 Model
Engine Model 4JA1-T(L) 4JA1-TC 4JH1-TC
Transmission Type 5 M/T (MUA) 5M/T (MUA) 4A/T
Wheel Base Long Long Extra Long Long
Front Suspension
High Ride
SuspensionExcept High
Ride
Suspension


Rear Axle 
220mm 



Type 
OBS 



Outside Diameter mm 75 68.9 68.9 68.9 63.5
(in) (2.95) (2.71) (2.71) (2.71) (2.50)
Inside Diameter mm 71.8 64.9 64.9 64.9 60.3
(in) (2.89) (2.63) (2.63) (2.63) (2.44)
Length 1st(L1) mm 799.5 798.5 801.5 946.5 720.5
(in) (31.48) (31.44) (31.56) (37.26) (28.37)
2nd(L2) mm 796 801 796 801 801
(in) (31.34) (31.54) (31.34) (31.54) (31.54)
Spline Major mm 29.89 29.89 29.89 29.89 29.89
Diameter (in) (1.18) (1.18) (1.18) (1.18) (1.18)
Fix Bolt Size M10 M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)



mm(in)
4

2 Model
Engine Model C24SE
6VE1
Transmission Type 5M/T (MUA)
5M/T (MUA) 4A/T
Wheel Base Long Extra Long Long Extra Long Long Extra Long
Front Suspension High Ride
Suspension Except High
Ride
Suspension










Rear Axle 


220mm 



Type 


OBS 



Outside Diameter mm 75 75 75 68.9 68.9 75 75
(in) (2.95) (2.95) (2.95) (2.71) (2.71) (2.95) (2.95)
Inside Diameter mm 71.8 71.8 71.8 64.9 64.9 71.8 71.8
(in) (2.89) (2.89) (2.89) (2.63) (2.63) (2.89) (2.89)
Length 1st(L1) mm 823.5 820.5 970.5 823.5 971.5 778.5 928.5
(in) (32.42) (32.30) (38.21) (32.42) (38.25) (30.65) (36.56)
2nd(L2) mm 801 796 796 801 801 801 801
(in) (31.54) (31.34) (31.34) (31.54) (31.54) (31.54) (31.54)
Spline Major mm 29.89 29.89 29.89 29.89 29.89 30.48 30.48
Diameter (in) (1.18) (1.18) (1.18) (1.18) (1.18) (1.20) (1.20)
Fix Bolt Size M10 M10 M10 M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)

4A-4 PROPELLER SHAFT

mm(in)
4

4 Model
Engine Model 4JA1-T(L) 4JA1-TC 4JH1-TC
Transmission Type 5M/T (MUA) 5M/T (MUA) 4A/T
Wheel Base Long Long Extra Long Long
Front Suspension








Rear Axle 220mm 220mm 


Type OBS OBS 


Outside Diameter mm 75 68.9 68.9 63.5
(in) (2.95) (2.71) (2.71) (2.50)
Inside Diameter mm 71.8 64.9 64.9 60.3
(in) (2.89) (2.63) (2.63) (2.44)
Length 1st(L1) mm 469.5 468.5 616.5 402.5
(in) (18.48) (18.44) (24.27) (15.85)
2nd(L2) mm 801 801 801 801
(in) (31.54) (31.54) (31.54) (31.65)
Spline Major mm 29.89 29.89 29.89 29.89
Diameter (in) (1.18) (1.18) (1.18) (1.18)
Fix Bolt Size M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)


mm(in)
4

4 Model
Engine Model C24SE 6VE1
Transmission Type 5M/T
(MUA) 5M/T (MUA) 4A/T
Wheel Base Long Long Extra Long Long
Front Suspension




Rear Axle    
Type    
Outside Diameter mm 63.5 68.9 68.9 75
(in) (2.50) (2.71) (2.71) (2.95)
Inside Diameter mm 60.3 64.9 64.9 71.8
(in) (2.44) (2.63) (2.63) (2.89)
Length 1st(L1) mm 495.5 492.5 641.5 484.5
(in) (19.51) (19.39) (25.26) (19.07)
2nd(L2) mm 801 801 801 801
(in) (31.54) (31.54) (31.54) (31.54)
Spline Major mm 29.89 29.89 29.89 29.89
Diameter (in) (1.18) (1.18) (1.18) (1.18)
Fix Bolt Size M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)

4A-8 PROPELLER SHAFT
Rear Propeller Shaft
General Description
4




2 (Except High Ride Suspension) Model
F04R300001

4





2 (High Ride Suspension), 4





4 Model
401R300007

Torque is transmitted from the transmission to the
axle through propeller shaft and universal joint
assembles. All propeller shafts are the balanced
tubular type. A splined slip joint is provided in some
drivelines.

Since the propeller shaft is total balanced carefully,
welding or any other modification are not permitted. 
Alignment marks should be applied to each
propeller shaft before removal.

Be sure vehicle is stopped, engine is not running,
brake is secured and vehicle is secured to prevent
injury.

Be careful not to grip the propeller shaft tube too
tightly in the bise as this will be cause deformation.

4C1-2 FRONT WHEEL DRIVE
PAGE
Front Hub and Disc (4





2 Except High Ride Suspension Model) ................................. 4C1- 42
Disassembly ................................................................................................................ 4C1- 42
Inspection and Repair................................................................................................. 4C1- 45
Reassembly ................................................................................................................. 4C1- 46
Front Hub and Disc (4




4, 4




2 High Ride Suspension, 4




4 Rigid Hub,
4




4 Shift On The Fly Model) ........................................................................................... 4C1- 50
Disassembly ................................................................................................................ 4C1- 50
Inspection and Repair................................................................................................. 4C1- 52
Reassembly ................................................................................................................. 4C1- 53
Front Hub and Disc (4





4 Manual Locking Hub Model) ................................................. 4C1- 57
Disassembly ................................................................................................................ 4C1- 57
Inspection and Repair................................................................................................. 4C1- 60
Reassembly ................................................................................................................. 4C1- 61
Troubleshooting .............................................................................................................. 4C1-67
Special Service Tool ................................................................................................... 4C1-75

FRONT WHEEL DRIVE 4C1-7
SERVICING


Hub Bearing Preload at the Wheel Pin
4
4, 4
2 (High Ride Suspension) Model N (lb)

New bearing and New oil seal 20 - 25 (4.4 - 5.5)
Reuse bearing and New oil seal 12 - 18 (2.6 - 4.0)
42 (Except High Ride Suspension) Model N (lb)

New bearing and New oil seal 8 - 12 (1.8 - 2.2)
Reuse bearing and New oil seal 8 - 12 (1.8 - 2.2)

FRONT WHEEL DRIVE 4C1-9
FRONT HUB AND DISC (4





2 Except High Ride Suspension Model)
412R300010

4C1-10 FRONT WHEEL DRIVE
(4





2 High Ride Suspension Model)
RTW34CLF000701

4C1-14 FRONT WHEEL DRIVE
FRONT DRIVE AXLE ASSEMBLY
Front Drive Axle Assembly and Associated Parts


RTW440LF000501

Legend
1. Propeller Shaft
2. Front Axle Case Assembly and Front Drive
Shaft Assembly
3. Washer

4. Mounting Bolt
5. Tie-rod End ; Steering Unit
6. Knuckle and Back Plate
7. Hub and Disc Assembly
8. Suspension Crossmember