Page 4601 of 5267

5. Remove the headliner (9) and from the inside of
the vehicle, cut the upper urethane bonding from
around windshield upper edge using a suitable
sharp cold knife (C-4849). A pneumatic cutting
device can be used but is not recommended (Refer
to 23 - BODY/INTERIOR/HEADLINER -
REMOVAL).
6. From the outside of the vehicle, cut urethane bond-
ing from the remaining sides of the windshield
using a suitable sharp cold knife (C-4849). A pneu-
matic cutting device can be used but is not recom-
mended.
7. Separate windshield from vehicle.
INSTALLATION
WARNING: Allow the urethane at least 24 hours to
cure before returning the vehicle to use.
CAUTION: Roll down the left and right front door
glass and open the rear glass slider (if available)
before installing windshield. This is to avoid pres-
surizing the passenger compartment if a door is
slammed before the urethane is cured. The poten-
tial for water leaks can result.
The windshield fence should be cleaned of most of its
old urethane bonding material. A small amount of old
urethane, approximately 1-2 mm in height, should
remain on the fence. Do not grind off or completely
remove all old urethane from the fence, the paint fin-
ish and bonding strength will be adversely affected.
1. Place replacement windshield (1) into windshield opening and positionglass in the center of the opening against
the support spacers (3). Mark the outside surface of the glass at the support spacers (3) with a grease pencil or
pieces of masking tape and ink pen to use as a reference (2) for installation. Remove replacement windshield
from windshield opening.
2. Position the windshield (1) inside up on a suitable
work surface with two padded, wood 10 cm by 10
cm by 50 cm (4 in. by 4 in. by 20 in.) blocks (3),
placed parallel 75 cm (2.5 ft.) apart.
3. Clean inside of windshield with MOPAR
Glass
Cleaner and lint-free cloth.
4. Apply clear glass primer 25 mm (1 in.) wide around
perimeter of windshield and wipe with a new clean
and dry lint- free cloth.
5. Apply black-out primer onto the glass using the
windshield molding as a guide. The primer should
be 15 mm (5/8 in.) wide on the top and sides of the
glass and 25 mm (1 in.) on the bottom of wind-
shield. Allow at least three minutes drying time.
Page 4602 of 5267
6. LocateNEWsupport spacers (3) on support brack-
ets and adjust to lowest height.
7. Position seven new foam spacers (4 and 3) on the
inside surface of the windshield, flush with the
lower and side edges.
8. Position three new foam spacers (1) on the inside
surface of the windshield, at a minimum distance of
3 mm (0.12 in.) from the top edge of the
windshield.
9. The urethane bead should be shaped in a triangu-
lar cross-section, this canbeachievedbynotching
the tip of the applicator.
Page 4603 of 5267

10. Apply a 13 mm (1/2 in.) high and 10 mm (3/8 in.)
wide bead of urethane around the perimeter of
windshield(2).Atthetop,applythebead7mm
(1/4 in.) inboard from the glass edge. On the
other three sides apply the bead 14 mm (0.55 in.)
inboard from the glass edge.
11. Install the a-pillar trim (2) (Refer to 23 - BODY/IN-
TERIOR/A-PILLAR TRIM - INSTALLATION).
12. With the aid of a helper, position the windshield
(2) over the windshield opening. Align the refer-
ence marks at the bottom of the windshield to the
support spacers (3).
13. Slowly lower windshield glass (2) to the fence
opening guiding the lower corners into proper
position. Beginning at the bottom and continuing
to the top, push glass (2) onto fence along the
A-Pillars. Push windshield (2) inward to the fence
at the bottom corners.
14. Push windshield (2) upward, setting the wind-
shieldtoroofgapto1.5mm(0.06in.)to3mm
(0.12 in.) and ratchet up the adjustable support
brackets.
15. Using clean water, lightly mist the support spacers
(3).
16. Clean excess urethane from exterior with MOPAR
Super Clean or equivalent.
Page 4604 of 5267
17. Install cowl grille (2) (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - INSTALLATION).
18. Install rear view mirror support bracket (4) (Refer
to 23 - BODY/INTERIOR/REAR VIEW MIRROR -
INSTALLATION).
19. Install rear view mirror (3) (Refer to 23 - BODY/
INTERIOR/REAR VIEW MIRROR -
INSTALLATION).
20. Install the a-pillar weatherstrip retainer (1) (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/A-PILLAR
WEATHERSTRIP RETAINER - INSTALLATION)
21. After urethane has cured, remove tape strips and
water test windshield to verify repair.
Page 4605 of 5267
BACKLITE VENT GLASS - REGULATOR
REMOVAL
1. Disconnect and isolate the battery negative cable.
2. Remove the rear seats (Refer to 23 - BODY/SEATS/SEAT - REMOVAL).
3. Remove the rear cab back panel (Refer to 23 - BODY/INTERIOR/REAR CAB BACKPANEL TRIM - REMOVAL).
4. Remove the two mounting bolts (1).
5. Disconnect the electrical connector to the power
motor.
6. Separate the cable housings from the glass track
(1).
7. Disconnect the cable ends from the vent glass (2).
8. Separate the support clips (5) and remove the reg-
ulator assembly (3).
Page 4606 of 5267
INSTALLATION
1. Connect the cable ends to the vent glass (2).
2. Install the cable housings into the glass tracks (1).
3. Fasten the support clips (5).
4. Install the 2 mounting bolts (1).
5. Install the rear cab back panel (Refer to 23 -
BODY/INTERIOR/REAR CAB BACK PANEL TRIM
- INSTALLATION).
6. Install the rear seats (Refer to 23 - BODY/SEATS/
SEAT - INSTALLATION).
7. Connect the battery negative cable.
Page 4607 of 5267

page page
SUNROOF - SERVICE INFORMATION
DESCRIPTION ............................... 271
OPERATION ................................. 272
DIAGNOSIS AND TESTING
POWER TOP - SUNROOF .................. 273
SUNROOF ................................ 273
ASSEMBLY-MODULE
REMOVAL ................................... 276
INSTALLATION .............................. 278
CHANNEL-DRAIN
REMOVAL ................................... 280
INSTALLATION .............................. 281
COVER-GUIDE MECHANISM
REMOVAL ................................... 282
INSTALLATION .............................. 283
DEFLECTOR-WIND
REMOVAL ................................... 284
INSTALLATION .............................. 285
GLASS
REMOVAL ................................... 286INSTALLATION .............................. 287
ADJUSTMENTS
ADJUSTMENT ............................. 288
GUIDE-SUNROOF GLASS
REMOVAL ................................... 289
INSTALLATION .............................. 291
HOSE-DRAIN
REMOVAL ................................... 293
INSTALLATION .............................. 294
MOTOR
DESCRIPTION ............................... 295
SUNSHADE
REMOVAL ................................... 296
INSTALLATION .............................. 297
SWITCH-SUNROOF
DESCRIPTION ............................... 298
TRIM RING
REMOVAL ................................... 299
INSTALLATION .............................. 299
Page 4608 of 5267
SUNROOF - SERVICE INFORMATION
DESCRIPTION
Parts List
EXPLODED VIEW