2006 DODGE RAM SRT-10 Service Repair Manual

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Page 4185 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Pull mainshaft (3), front sprocket (1), and chain (2) outward about 25 mm (1 inch) simultaneously. 4. Remove chain from mainshaft drive sprocket and remove front sprocket and chain as assembly. SHI

Page 4186 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Remove front output shaft (2) from bearing in the front case (1). 5. Pull mainshaft assembly (2) out of input gear, mode sleeve, and front case (1). 6. Remove mode fork (2), mode sleeve (1), and sh

Page 4187 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Remove range fork retaining ring. 8. Remove range fork (2) and hub (1) as an assem- bly. Note fork position for installation reference. 9. Remove shift sector (1). 10. Remove the shift sector o-rin

Page 4188 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual MAINSHAFT 1. Remove the drive sprocket (3) retaining ring (2) from the output shaft (1). 2. Remove the drive sprocket (3) thrust washer (2) from the output shaft (1). 3. Remove drive sprocket (2) from

Page 4189 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Remove the clutch gear (2) from the output shaft (1). 5. Remove the sprocket hub (2) from the output shaft (1). 6. Remove the mode hub retaining ring (2) from the output shaft (1).

Page 4190 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Remove the mode hub (2) from the output shaft (1). INPUT AND PLANETARY GEAR 1. Remove input gear seal with suitable screw and slide hammer. 2. Remove input gear (1) retaining ring (2) with heavy du

Page 4191 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INPUT AND PLANETARY GEAR 1. Remove snap-ring (1) that retains input gear in low range gear. 2. Remove retainer (3). 3. Remove front tabbed thrust washer (1).

Page 4192 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Remove input gear (1). 5. Remove rear tabbed thrust washer (2) from low range gear (1). CLEANING Clean the transfer case parts with a standard parts cleaning solvent. Remove all traces of sealer fr
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