2006 DODGE RAM SRT-10 Service Repair Manual

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Page 1513 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual Remover, Rocker Arm 8516
Idler Shaft Remover 8517
Valve Spring Compressor Adapters 8519
INSTALLER - REMOVER - COUNTER BALANCE
SHAFT 8641
Valve Spring Tester C-647
Dial Indicator C-3339
Valve Spring Co

Page 1514 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual Oil Pressure Gauge C-3292
Piston Ring Compressor C-385
Pressure Tester Kit 7700
Bloc–Chek–Kit C-3685–A
ENGINE SUPPORT FIXTURE 8534

Page 1515 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual ELEMENT - AIR CLEANER
REMOVAL
Filter Element Only
1. Housing removal is not necessary for element (fil-
ter) replacement.
2. Loosen clamp and disconnect air duct at air
cleaner cover.
3. Pry over 4 sp

Page 1516 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSTALLATION
1. Install filter element into housing.
2. Position housing cover into housing locating tabs.
3. Pry up 4 spring clips and lock cover to housing.
4. Install air duct to air cleaner cover

Page 1517 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual HEAD-CYLINDER-LEFT
DIAGNOSIS AND TESTING - CYLINDER HEAD GASKET
A cylinder head gasket leak can be located between adjacent cylinders or between a cylinder and the adjacent
water jacket.
Possible indi

HEAD-CYLINDER-LEFT
DIAGNOSIS AND TESTING - CYLINDER HEAD GASKET
A cylinder head gasket leak can be located between adjacent cylinders or between a cylinder and the adjacent
water jacket.
Possible indications of the cylinder head gasket leaking between adjacent cylinders are:
Loss of engine power
Engine misfiring
Poor fuel economy
Possible indications of the cylinder head gasket leaking between a cylinder and an adjacent water jacket are:
Engine overheating
Loss of coolant
Excessive steam (white smoke) emitting from exhaust
Coolant foaming
CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is leaking between adjacentcylinders, follow the procedures in Cyl-
inder Compression Pressure Test (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING). An engine cylinder head
gasket leaking between adjacent cylinders will result in approximately a50 - 70% reduction in compression pres-
sure.
CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING WITH COOLANT PRESSURE CAP
REMOVED.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressure cap. Start the engine andallow it to warm up until thermostat
opens.
If a large combustion/compression pressure leak exists, bubbles will be visible in the coolant.
COOLING SYSTEM TESTER METHOD
WARNING: WITH COOLING SYSTEM TESTER IN PLACE, PRESSURE WILL BUILD UP FAST.EXCESSIVE
PRESSURE BUILT UP, BY CONTINUOUS ENGINE OPERATION, MUST BE RELEASED TO A SAFE PRESSURE
POINT. NEVER PERMIT PRESSURE TO EXCEED 138 kPa (20 psi).
Install Cooling System Tester 7700 or equivalent to pressure cap neck. Start the engine and observe the tester’s
pressure gauge. If gauge pulsates with every power stroke of a cylinder a combustion pressure leak is evident.
CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also be checked by using Bloc-Chek Kit C-3685-A or equivalent.
Perform test following the procedures supplied with the tool kit.
REMOVAL
1. Disconnect the negative cable from the battery.
2. Raise the vehicle on a hoist.
3. Disconnect the exhaust pipe at the left side exhaust manifold.
4. Drain the engine coolant (Refer to 7 - COOLING - STANDARD PROCEDURE).
5. Lower the vehicle.
6. Remove the intake manifold (Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL).

Page 1518 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Remove the master cylinder and booster assembly (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/POWER
BRAKE BOOSTER - REMOVAL).
8. Remove the cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLIND

Page 1519 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 16. Lock the secondary timing chains to the idler
sprocket using Special Tool 8429 Timing Chain
Holding Fixture.
NOTE: Mark the secondary timing chain prior to
removal to aid in installation.
17. Mark

Page 1520 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSTALLATION
NOTE: The cylinder head bolts are tightened using
a torque plus angle procedure. The bolts must be
examined BEFORE reuse. If the threads are
necked down (2) the bolts should be replaced.

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