2006 DODGE RAM SRT-10 Service Repair Manual

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Page 4281 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Remove input gear (1). 8. Remove bottom tabbed thrust washer (2) from low range planetary (1). CLEANING Clean the transfer case parts with a standard parts cleaning solvent. Remove all traces of se

Page 4282 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INPUT GEAR AND PLANETARY CARRIER Check the teeth on the input gear (6). Minor nicks can be dressed off with an oilstone but replace the gear if any teeth are broken, cracked, or chipped. The bearing s

Page 4283 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHIFT FORKS/HUBS/SLEEVES Check condition of the shift forks (1) and mode fork shift rail (2). Minor nicks on the shift rail can be smoothed with 320-400 grit emery cloth. Inspect the shift fork wear p

Page 4284 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual LOW RANGE ANNULUS GEAR Inspect annulus gear (2) condition carefully. The gear is only serviced as part of the front case (1). If the gear is damaged, it will be necessary to replace the gear and front

Page 4285 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Install the input shaft bearing into the front case half with Bearing Cup Installer 8151 (3) inverted on Universal Handle C-4171 (2). 4. Install the input shaft bearing snap-ring into the front cas

Page 4286 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 9. Remove input gear pilot bearing by inserting a suit- ably sized drift (1) into the splined end of the input gear (2) and driving the bearing out with the drift andahammer. 10. Install new pilot bea

Page 4287 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 12. Install new bearing with Universal Handle C-4171 (2) and Bearing Installer 8128 (3). 13. The bearing bore is chamfered at the top. Install the bearing so it is flush (1) with the lower edge of thi

Page 4288 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 16. Remove the rear output shaft bearing (2) snap- ring (3) from the rear case half (1). 17. Remove the rear output shaft bearing from the rear case (1) using Seal Installer 7888 (2).
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