2006 DODGE RAM SRT-10 Service Repair Manual

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Page 1753 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 18. Using Special Tool 6958, Spanner with Adaptor
Pins 8346, tighten left (3) and right (4), camshaft
sprocket bolts to 122 Nꞏm (90 ft. lbs.).
19. Rotate engine two full revolutions. Verify timing
m

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DODGE RAM SRT-10 2006 Service Repair Manual 27. Install power steering pump (Referto19-STEERING/PUMP-INSTALLATION).
28. Install radiator fan shroud.
29. Fill cooling system (Refer to 7 - COOLING - STANDARD PROCEDURE).
30. Connect negative cable

Page 1755 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHAFT - IDLER
REMOVAL
1. Remove the primary and secondary timing chains and sprockets (Refer to 9- ENGINE/VALVE TIMING/TIMING
BELT/CHAIN AND SPROCKETS - REMOVAL) .
NOTE: To remove the idler shaft, it

Page 1756 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual page page
ENGINE - 5.7L - SERVICE INFORMATION
DESCRIPTION ............................. 2449
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION............. 2449
DIAGNOSIS A

page page
ENGINE - 5.7L - SERVICE INFORMATION
DESCRIPTION ............................. 2449
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION............. 2449
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - PERFORMANCE............. 2449
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - MECHANICAL............... 2451
DIAGNOSIS AND TESTING - CYLINDER
COMPRESSION PRESSURE............... 2451
DIAGNOSIS AND TESTING - CYLINDER
COMBUSTION PRESSURE LEAKAGE...... 2452
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - LUBRICATION............... 2453
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - MECHANICAL............... 2453
STANDARD PROCEDURE
STANDARD PROCEDURE - REPAIR
DAMAGED OR WORN THREADS.......... 2456
STANDARD PROCEDURE—HYDROSTATIC
LOCK.................................... 2456
REMOVAL ................................. 2457
INSTALLATION ............................. 2462
SPECIFICATIONS
5.7L ENGINE ............................. 2467
TORQUE ................................. 2472
SPECIAL TOOLS
5.7L ENGINE ............................. 2475
ELEMENT - AIR CLEANER
REMOVAL ................................. 2478
INSTALLATION ............................. 2479
CYLINDER HEAD
OPERATION—CYLINDER HEAD ............. 2481
DIAGNOSIS AND TESTING—CYLINDER HEAD
GASKET FAILURE........................ 2481
REMOVAL ................................. 2482
CLEANING ................................. 2484
INSPECTION ............................... 2484
INSTALLATION ............................. 2485
COVER - CYLINDER HEAD
REMOVAL ................................. 2490
INSTALLATION ............................. 2493
VALVES & SEATS - INTAKE/EXHAUST
DESCRIPTION
DESCRIPTION - VALVE GUIDES ........... 2496
DESCRIPTION ........................... 2496
STANDARD PROCEDURE - REFACING ....... 2496
REMOVAL ................................. 2497
INSTALLATION ............................. 2497ROCKER ARM
REMOVAL ................................. 2498
INSTALLATION ............................. 2500
SEALS - VALVE GUIDE
DESCRIPTION ............................. 2503
SPRINGS - VALVE
REMOVAL ................................. 2504
INSTALLATION ............................. 2510
ENGINE BLOCK
CLEANING ................................. 2515
INSPECTION............................... 2515
CAMSHAFT
REMOVAL
REMOVAL - CAMSHAFT CORE HOLE PLUG . 2516
REMOVAL - CAMSHAFT ................... 2516
INSPECTION............................... 2520
INSTALLATION
INSTALLATION - CAMSHAFT CORE HOLE
PLUG.................................... 2520
INSTALLATION - CAMSHAFT .............. 2521
CRANKSHAFT
REMOVAL ................................. 2527
INSTALLATION ............................. 2531
BEARINGS - CRANKSHAFT MAIN
STANDARD PROCEDURE - CRANKSHAFT
MAIN BEARING - FITTING ................. 2536
INSPECTION............................... 2536
SEAL - CRANKSHAFT OIL - FRONT
REMOVAL ................................. 2537
INSTALLATION ............................. 2538
SEAL - CRANKSHAFT OIL - REAR
DIAGNOSIS AND TESTING - REAR SEAL
AREA LEAKS . ............................ 2539
REMOVAL ................................. 2539
INSTALLATION ............................. 2540
RETAINER - CRANK REAR OIL - SEAL
REMOVAL ................................. 2541
INSTALLATION ............................. 2541
FLEX PLATE
REMOVAL ................................. 2542
INSTALLATION ............................. 2542
TAPPETS - HYDRAULIC ROLLER
DIAGNOSIS AND TESTING - HYDRAULIC
TAPPETS ................................ 2543
REMOVAL ................................. 2543
INSTALLATION ............................. 2544
PISTON & CONNECTING ROD
DESCRIPTION ............................. 2546
STANDARD PROCEDURE - PISTON FITTING . 2546
REMOVAL ................................. 2547
CLEANING ................................. 2548

Page 1757 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSPECTION ............................... 2548
INSTALLATION ............................. 2549
RINGS - PISTON
STANDARD PROCEDURE - PISTON RING
FITTING .................................. 2551
DAMPER -

INSPECTION ............................... 2548
INSTALLATION ............................. 2549
RINGS - PISTON
STANDARD PROCEDURE - PISTON RING
FITTING .................................. 2551
DAMPER - CRANKSHAFT
REMOVAL ................................. 2554
INSTALLATION ............................. 2554
COVER - STRUCTURAL
DESCRIPTION ............................. 2556
OPERATION ............................... 2556
REMOVAL ................................. 2556
INSTALLATION ............................. 2557
SOLENOID-MDS
DESCRIPTION ............................. 2559
OPERATION ............................... 2559
DIAGNOSIS AND TESTING .................. 2559
REMOVAL ................................. 2560
INSTALLATION ............................. 2560
MOUNT - FRONT
REMOVAL ................................. 2561
INSTALLATION ............................. 2563
MOUNT - REAR
REMOVAL ................................. 2565
INSTALLATION ............................. 2565
LUBRICATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - CHECKING
ENGINE OIL PRESSURE.................. 2566
DIAGNOSIS AND TESTING - ENGINE OIL
LEAK.................................... 2566
OIL
STANDARD PROCEDURE - ENGINE OIL
SERVICE ................................. 2568
FILTER - ENGINE OIL
REMOVAL ................................. 2569INSTALLATION ............................. 2569
PA N - E N G I N E O I L
REMOVAL ................................. 2570
INSTALLATION ............................. 2571
PUMP - ENGINE OIL
DESCRIPTION ............................. 2574
REMOVAL ................................. 2575
CLEANING ................................. 2575
INSPECTION............................... 2576
INSTALLATION ............................. 2577
MANIFOLD - INTAKE
DESCRIPTION ............................. 2578
DIAGNOSIS AND TESTING - INTAKE
MANIFOLD LEAKAGE ..................... 2578
REMOVAL ................................. 2578
CLEANING ................................. 2578
INSPECTION............................... 2579
INSTALLATION ............................. 2579
MANIFOLD - EXHAUST
DESCRIPTION ............................. 2580
OPERATION ............................... 2580
REMOVAL ................................. 2580
CLEANING ................................. 2581
INSPECTION............................... 2581
INSTALLATION ............................. 2581
COVER - TIMING
REMOVAL ................................. 2583
INSTALLATION ............................. 2585
TIMING CHAIN & SPROCKETS
REMOVAL ................................. 2587
INSTALLATION ............................. 2590
TENSIONER - TIMING CHAIN
DESCRIPTION ............................. 2593
OPERATION ............................... 2593

Page 1758 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual ENGINE - 5.7L - SERVICE INFORMATION
DESCRIPTION
The 5.7L engine (345 CID) eight-cylinder engine is a 90° V-Type lightweight, deep skirt cast iron block, aluminum
heads, single cam, overhead valve eng

ENGINE - 5.7L - SERVICE INFORMATION
DESCRIPTION
The 5.7L engine (345 CID) eight-cylinder engine is a 90° V-Type lightweight, deep skirt cast iron block, aluminum
heads, single cam, overhead valve engine with hydraulic roller tappets. The heads incorporate splayed valves with
a hemispherical style combustion chamber and dual spark plugs. The cylinders are numbered from front to rear; 1,
3, 5, 7 on the left bank and 2, 4, 6, 8 on the right bank. The firing order is 1-8-4-3-6-5-7-2.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - INTRODUCTION
Engine diagnosis is helpful in determining the causes of malfunctions notdetected and remedied by routine main-
tenance.
These malfunctions may be classified as either performance (e.g., engineidles rough and stalls) or mechanical
(e.g., a strange noise).
(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING) - PERFORMANCE and (Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)—MECHANICAL for possible causes and corrections of malfunctions. (Refer to 14 - FUEL SYSTEM/
FUEL DELIVERY - DIAGNOSIS AND TESTING) and (Refer to 14 - FUEL SYSTEM/FUEL INJECTION - DIAGNO-
SIS AND TESTING) for the fuel system diagnosis.
Additional tests and diagnostic procedures may be necessary for specificengine malfunctions that can not be iso-
lated with the Service Diagnosis charts. Information concerning additional tests and diagnosis is provided within the
following diagnosis:
Cylinder Compression Pressure Test (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING).
Cylinder Combustion Pressure LeakageTest (Refer to 9 - ENGINE - DIAGNOSISAND TESTING).
Engine Cylinder Head Gasket Failure Diagnosis (Refer to 9 - ENGINE/CYLINDER HEAD - DIAGNOSIS AND
TESTING).
Intake Manifold Leakage Diagnosis (Refer to 9 - ENGINE/MANIFOLDS/INTAKEMANIFOLD - DIAGNOSIS
AND TESTING).
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
CONDITION POSSIBLE CAUSE CORRECTION
ENGINE WILL NOT START 1. Weak battery 1. Charge or replace as necessary.
2. Corroded or loose battery
connections.2. Clean and tighten battery
connections. Apply a coat of light
mineral grease to the terminals.
3. Faulty starter. 3. (Refer to 8 - ELECTRICAL/
STARTING - DIAGNOSIS AND
TESTING).
4. Faulty coil or control unit. 4. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/IGNITION
COIL - REMOVAL).
5. Incorrect spark plug gap. 5. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/SPARK PLUG
- CLEANING).
6. Dirt or water in fuel system. 6. Clean system and replace fuel
filter.
7. Faulty fuel pump, relay or wiring. 7. Repair or replace as necessary.

Page 1759 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual CONDITION POSSIBLE CAUSE CORRECTION
ENGINE STALLS OR ROUGH IDLE 1. Idle speed set to low. 1. (Refer to 14 - FUEL SYSTEM/
FUEL INJECTION/IDLE AIR
CONTROL MOTOR - REMOVAL).
2. Idle mixture too lean or t

Page 1760 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - MECHANICAL
CONDITION POSSIBLE CAUSES CORRECTIONS
NOISY VALVES 1. High or low oil level in
crankcase.1. (Refer to LUBRICATION &
MAINTENANCE -
SPECIFICATIONS)

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