2006 DODGE RAM SRT-10 Service Repair Manual

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Page 4289 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 18. Install the rear output shaft bearing into the rear case (1) using Seal Installer 8152 (3) and Univer- sal Handle C-4171 (2). 19. Install the rear output shaft bearing snap-ring into the rear case

Page 4290 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Install input gear (1) in low range gear (2). Be sure input gear is fully seated. 4. Install remaining thrust washer (2) in low range gear and on top of input gear (1). 5. Install retainer (2) on i

Page 4291 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 6. Install snap-ring (2). 7. Align and install low range/input gear assembly (2) in front case (1). Be sure low range gear pinions are engaged in annulus gear and that input gear shaft is fully seated

Page 4292 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHIFT FORKS AND MAINSHAFT 1. Lubricate mainshaft splines with recommended transmission fluid. 2. Coat the interior of the drive sprocket hub with ATF+4 and install the drive sprocket drive hub (2) ont

Page 4293 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Install the mode hub (2) retaining ring (3) onto the mainshaft (1). 5. Install the clutch gear (2) onto the output shaft (1). Verify that the pointed ends of the clutch gear teeth are pointing to t

Page 4294 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8. Assemble and install range fork (2) and hub (1). Be sure hub is properly seated in low range gear and engaged to the input gear. 9. Align and insert range fork pin in shift sector slot. 10. Install

Page 4295 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 13. Install detent plunger (4), spring (3), and plug (2). Tighten the plug to 16-25 Nꞏm (12-18 ft. lbs.). 14. Position the shift motor and mode sensor assem- bly (2) onto the transfer case (1). 15.

Page 4296 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 16. Install mainshaft (2) into the transfer case (1). Guide mainshaft through the mode and range sleeves and into the input gear. FRONT OUTPUT SHAFT AND DRIVE CHAIN 1. Install the front output shaft (
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