2006 DODGE RAM SRT-10 Service Repair Manual

Page 4105 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 10. The bearing bore is chamfered (1) at the top.
Install the bearing so it is flush with the lower
edge of this chamfer.
11. Remove the rear output shaft bearing from the
rear case using Bearing Inst

Page 4106 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual INPUT AND PLANETARY GEAR
1. Lubricate gears (3, 4) and thrust washers (5) with
recommended transmission fluid.
2. Install first thrust washer (5) in low range gear (3).
Be sure washer tabs are properl

Page 4107 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual SHIFT FORKS AND MAINSHAFT
1. Lubricate mainshaft splines with recommended
transmission fluid.
2. Install the mode hub (1) onto the output shaft.
3. Install the mode hub retaining ring (2) onto the out

Page 4108 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 5. Install the clutch gear (2) onto the output shaft (1).
6. Install the drive sprocket (2) onto the output shaft
(1).
7. Install the drive sprocket (3) thrust washer (2) onto
the output shaft (1).

Page 4109 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 8. Install the drive sprocket retaining ring (2) onto the
output shaft (1).
9. Lubricate sector shaft with transmission fluid and
install shift sector (1) in case. Position slot in sector
so it will b

Page 4110 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 11. Assemble and install range fork (2) and hub (1).
Be sure hub is properly seated in low range gear
and engaged to the input gear.
12. Align and insert range fork pin in shift sector slot.
13. Insta

Page 4111 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 17. Install the transfer case position sensor or switch
(2). Tighten the sensor or switch to 20-34 Nꞏm
(16-25 ft. lbs.) torque.
18. Install range lever (1) on sector shaft.
19. Install washer and nu

Page 4112 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 21. Install detent plunger (4), spring (3), and plug (2).
Tighten the plug to 16-25 Nꞏm (12-18 ft. lbs.).
FRONT OUTPUT SHAFT AND DRIVE CHAIN
1. Install the front output shaft (2) into the front outp