2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2545 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INPUT SHAFT 1. Position input shaft (1) mainshaft bearing seal (2) in a vice then twist input shaft (1) out of the seal (2). 2. Remove input shaft (1) bearing with Puller C-293-PA (2) and Adapters C-2

Page 2546 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual REAR HOUSING 1. Remove countershaft bearing cup and mainshaft bearing cup with Puller 9593 (1) installed in cup (2). 2. Install Remover 8915 (1) on puller (2) and tighten remover nut (3) to pull cups

Page 2547 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Remove output shaft seal (1) from housing (2) with seal pick. FRONT HOUSING 1. Remove countershaft bearing cup and mainshaft bearing cup with Puller 9593 (1) installed in cup (2).

Page 2548 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 2. Install Remover 8915 (1) on puller (2) and tighten remover nut (3) to pull cups out of the housing. Then remove end-play shims from bearing bores and oil supply washer from mainshaft bearing bore.

Page 2549 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual CLEANING Clean gears, shafts, shift components and transmission housings with a standard parts cleaning solvent. Do not use acid or corrosive base solvents. Dry all parts except bearings with compress

Page 2550 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual Shift forks and Rails:Inspect shift forks (1) and shoes for wear and distortion. Check fit of fork shoes in synchronizer sleeve to ensure parts fit and work smoothly. Inspect shift rails(2), for wear

Page 2551 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INPUT SHAFT 1. Heat input shaft bearing (1) on bearing heater (2) to a maximum of 177 Celsius (350° Fahrenheit). 2. Using welding gloves or tongs, install bearing (2) on input shaft (1).

Page 2552 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Push input shaft mainshaft bearing seal (1) on the end of fifth gear (2). COUNTERSHAFT 1. Install first/reverse gear bearing oil slinger on the rear housing end of the countershaft. 2. Heat rear ho
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