Page 3233 of 5267

7.CHECK THE LINE PRESSURE SENSOR OPERATION
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
With the Transmission Simulator select the
OFFposition on theInput/Output Speedswitch.
Ignition on, engine not running.
With the scan tool, monitor the Line Pressure while turning the Pressure Switch selector to each of the 3 line pres-
sure positions on the Transmission Simulator.
NOTE: All three scan tool Line Pressure readings should be steady and ±14 kPa or 2.0 psi of the reading
specified on the Transmission Simulator.
Did the scan tool Line Pressure readings match the specified readings on the Transmission Simulator
and remain steady in all three positions?
Ye s>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 8
8.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect Transmission Simulator.
Disconnect the PCM C4 harness connector and connect Miller tool
#8815.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (F856) 5-volt Supply circuit between the
Line Pressure Sensor harness connector and the appropriate terminal
of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for an open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 9
Page 3234 of 5267

9.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (F856) 5-volt Supply
circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for a short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and
ground circuits. If no problems are found, replace the PCM
per the Service Information.With the scan tool, perform
QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
10.COMPARE THE SCAN TOOL TO THE PRESSURE GAUGE
Turn the ignition off to the lock position.
Connect the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP. Refer to
the Service Information for proper installation procedure.
CAUTION: Apply parking brake.
Start the engine.
In the following steps, compare thescan tool Line Pressure to the PressureGauge readings in each gear.
CAUTION: Do not overheat transmission.
With the gear selector in park, raise the RPM to 1500, and compare line pressure readings.
Firmly apply the brakes, move the gear selector into reverse, raise the RPMto 1500, and compare the line pressure
readings.
Firmly apply the brakes, move the gear selector into drive, raise the RPM to1500, and compare the line pressure
readings.
Did the scan tool Line Pressure readings match the Pressure Gauge readings±10psi?
Ye s>>
Go To 11
No>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Page 3235 of 5267

11 .CHECK THE WIRING AND CONNECTORS
Turn the ignition off to the lock position.
Remove the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
On the Transmission Simulator, turn the Pressure Switch selector switch toOD.
Ignition on, engine not running.
With the scan tool, monitor the OD Pressure Switch state while pressing andholding the Pressure Switch test but-
ton and wiggling the wire harness and connectors that pertain to the OD Pressure Switch.
Did the OD Pressure Switch state change to closed and remain closed while wiggling the wires?
Ye s>>
Go To 12
No>>
Go To 14
12.CHECK FOR EXCESSIVE DEBRIS
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333.
Remove and inspect the Transmission Oil Pan per the Service Information.
Does the Transmission Oil Pan contain excessive debris or contamination?
Ye s>>
Repair the cause of the excessive debris in the Transmission Oil Pan. Referto the Service Information
for the proper procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 13
13.CHECK THE OD HYDRAULIC CLUTCH CIRCUIT
Remove the Valve Body and air check the OD hydraulic clutch circuit (in the case) for leakage per the Service
Information.
NOTE: The OD hydraulic clutch circuitcontains a small bleed orifice whichconnects to the Reverse hydrau-
lic clutch circuit. A small amount of air leakage is normal.
Was there excessive air leakage noticed during the air check?
Ye s>>
Repair as necessary. Check the OD/Rev clutch piston seals, bleed orifice assembly, reaction shaft sup-
port seal rings, and machining of the main mating faces on the pump housing,pump valve body, and
reaction shaft support.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Disassemble and inspect the Valve Body and repair as necessary. Inspect the OD Accumulator piston
and seals. Check for an extra check ball downstream from the #6 check ball pocket and repair as nec-
essary. If no problems are found in the Valve Body, replace the Transmission Solenoid/TRS Assembly
per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Page 3236 of 5267

14.CHECK THE (T9) OD PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333.
Disconnect the PCM C4 harness connector and connect Miller tool
#8815.
Measure the resistance of the (T9) OD Pressure Switch Sense circuit
between the Transmission Solenoid/TRS Assembly harness connector
and the appropriate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (T9) OD Pressure Switch Sense circuit for an
open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 15
15.CHECK THE (T9) OD PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (T9) OD Pressure
Switch Sense circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T9) OD Pressure Switch Sense circuit for a
short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 16
Page 3237 of 5267

16.CHECK THE (T9) OD PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT
Disconnect all PCM harness connectors.
Disconnect the Transmission Solenoid/TRS Assembly harness connec-
tor.
NOTE: Make sure the Transmission Solenoid/TRS Assembly har-
ness connector is disconnected.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance between the (T9) OD Pressure Switch Sense
circuit and all other circuits in the Transmission Solenoid/TRS Assembly
harness connector.
Is the resistance below 5.0 ohms between the (T9) OD Pressure
Switch Sense circuit and any other circuit(s) in the Transmis-
sion Solenoid/TRS Assembly harness connector?
Ye s>>
Repair the (T9) OD Pressure Switch Sense circuit for a
short to another circuit(s).
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
17.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wires while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If the DTC EVENT DATA shows the DTC P0870 set while the Line Pressure was significantly below the Desired
Line Pressure reading, check for causes of low line pressure (low fluid level, broken or mis-installed primary oil filter
or filter seal, sticking Main Regulator Valve in the Pump Valve Body etc.).IfthedatashowstheDTCsetwhilethe
Line Pressure reading was significantly higher than the Desired Line Pressure, check the Line Pressure Sensor and
related wiring.
Where there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
Page 3238 of 5267
P0871-OD PRESSURE SWITCH RATIONALITY
For a complete wiring diagramRefer to Section 8W
Page 3239 of 5267

When Monitored:
Continuously with the ignition on and engine running.
Set Condition:
The appropriate DTC is set if one of the pressure switches are open or closedat the wrong time in a given
gear.
Possible Causes
RELATED TCM POWER INPUT DTCS PRESENT
LINE PRESSURE DTCS PRESENT
NO. 4 OR 6 CHECK BALL CUT OR DAMAGED
(T9) OD PRESSURE SWITCH SENSE CIRCUIT OPEN
(T9) OD PRESSURE SWITCH SENSE CIRCUIT SHORT TO GROUND
(T9) OD PRESSURE SWITCH SENSE CIRCUIT SHORT TO OTHER CIRCUITS
LOW LINE PRESSURE
WIRING AND CONNECTORS
CUT OD/REV PISTON SEAL
BROKEN OR MISSING DO/REV PISTON BLEED ORIFICE
BROKEN REACTION SHAFT SUPPORT SEAL RING
POOR MACHINING ON PUMP VALVE BODY FACE
BROKEN OR MISSING DRIBBLER ORIFICEASSEMBLY IN REACTION SHAFT SUPPORT
TRANSMISSION SOLENOID/TRS ASSEMBLY
CUT OD ACCUMULATOR PISTON SEAL
CRACKED OD ACCUMULATOR PISTON
BROKEN OR MISSING OD BLEED ORIFICE IN MAIN VALVE BODY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The Transmission system uses five pressure switches to monitor the fluid pressure in the LR, 2C, 4C, UD, and OD
clutch circuits. The pressure switches are continuously monitored for the correct states in each gear as shown.
GEAR L/R 2C 4C UD OD
REVERSEOPEN OPEN OPEN OPEN OPEN
P/NCLOSED** OPEN OPEN OPEN OPEN
1STCLOSED* OPEN OPEN CLOSED OPEN
2NDOPEN CLOSED OPEN CLOSED OPEN
2ND PRIMEOPEN OPEN CLOSED CLOSED OPEN
3RDOPEN OPEN OPEN CLOSED CLOSED
4THOPEN OPEN CLOSED OPEN CLOSED
5THOPEN CLOSED OPEN OPEN CLOSED
*L/R is closed if output speed is below 100 rpm in Drive and Manual 2. L/R is closed in Manual 1.
**May be open when rolling in Neutral or at low oil temperatures.
Page 3240 of 5267

Diagnostic Test
1.CHECK FOR TCM POWER INPUT SIGNAL DTCS
With the scan tool, check for other transmission DTCs.
Are there any TCM Power Input Signal related DTCs present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK IF LINE PRESSURE DTCS ARE PRESENT
With the scan tool, read Transmission DTCs.
ArethereanyLinePressureDTCspresent?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 3
3.CHECK FOR OTHER PRESSURE SWITCH DTCS
With the scan tool, check Transmission DTCs.
Are there two or more other pressure switch rationality DTCs present in addition to P0871?
Ye s>>
Go To 5
No>>
Go To 4
4.CHECK IF DTC IS CURRENT
With the scan tool, check and record the DTC EVENT DATA.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA show data for P0871
Ye s>>
Go To 8
No>>
Refer to the Transmission category and perform the appropriate symptom. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - DIAGNOSIS AND TESTING)
5.CHECK IF RELATED DTC IS PRESENT
With the scan tool, check and record the DTC EVENT DATA.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Do all the pressure switches read CLOSED in the DTC EVENT DATA?
Ye s>>
Refer to the Transmission category and perform diagnostics for P0888. Follow instructions as if the DTC
is current. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - DIAGNOSIS
AND TESTING)
No>>
Go To 6