2006 DODGE RAM SRT-10 Service Repair Manual

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Page 5105 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. On Mega Cab models, remove the floor console
duct (Refer to 24 - HEATING & AIR CONDITION-
ING/DISTRIBUTION/DUCT-FLOOR CONSOLE -
REMOVAL).
8. Remove the instrument panel from the passenger
compartme

7. On Mega Cab models, remove the floor console
duct (Refer to 24 - HEATING & AIR CONDITION-
ING/DISTRIBUTION/DUCT-FLOOR CONSOLE -
REMOVAL).
8. Remove the instrument panel from the passenger
compartment (Refer to 23 - BODY/INSTRUMENT
PANEL ASSEMBLY - REMOVAL).
9. Remove the bolt (5) that secures the HVAC hous-
ing (4) to the floor bracket (6).
10. Remove the two nuts (3 and 7) that secure the
HVAC housing to the passenger compartment
side of the dash panel (1).
11. Pull the HVAC housing assembly rearward and
remove the housing assembly from the passenger
compartment.
12. If required, remove the fresh air inlet (2) from the
dash panel (1).
AIR INLET HOUSING
WARNING: Refer to the applicable warnings and cautions for this system before performing the following
operation (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - WARNINGS) and (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - CAUTIONS). Failure to follow the warnings and cautions could result
in possible personal injury or death.
WARNING: On vehicles equipped with airbags, disable the airbag system before attempting any steering
wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the
negative battery (ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to
take the proper precautions could result in accidental airbag deploymentand possible personal injury or
death.
NOTE: The air inlet housing must be removed from HVAC housing and disassembled for service of the
recirculation-air door.
1. Remove the HVAC housing assembly (Refer to 24
- HEATING & AIR CONDITIONING/DISTRIBU-
TION/HOUSING-HVAC - HVAC HOUSING ASSEM-
BLY - REMOVAL).
2. Remove the recirculation door actuator (1) from the
air inlet housing (2) and disconnect the HVAC wire
harness (4) from the actuator.
3. Remove the two screws (3) that secure the rear of
the air inlet housing to the top of the HVAC housing
(5).

Page 5106 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Release the two retaining clips (1) that secure the
front of the air inlet housing (2) to the top of the
HVAC housing (3) and remove the air inlet housing.
NOTE: If the foam seal on the air inlet h

Page 5107 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 5. Disconnect the wire harness connectors (1 and 3)
from the blower motor resistor (7) and the blower
motor (2).
6. Remove the screws (4)that secure the blower
motor to the HVAC housing (5) and remove

Page 5108 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 12. Remove the three screws (1) that secure the pan-
el/floor door assembly (2) to the top of the HVAC
housing (3) and remove the door assembly.
13. To remove the panel/floor-air doors (1) from the
pa

Page 5109 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual NOTE: If the foam seal for the heater core tubes is
deformed or damaged, the seal must be replaced.
15. Remove the foam seal from the heater core
tubes.
16. If equipped with the dual zone heating-A/C

Page 5110 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 22. Carefully disconnect the linkage rod (1) from the
two blend-air door levers (2) located on the back
of the HVAC housing (3).
NOTE: If the foam seal for the evaporator conden-
sate drain tube is de

Page 5111 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 29. Remove the defroster-air doors (1) from the lower
half of the HVAC housing (2) by carefully release
the retaining tabs of actuator coupler (3) located
on the inside surface of the housing and pull

Page 5112 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 1. Remove the air inlet housing (1) from the HVAC
housing and place it on a workbench (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HOUSING-HVAC - AIR INLET HOUSING -
REMOVAL)
2. Remove the

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