2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2553 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Using welding gloves or tongs, install countershaft bearing (1) on countershaft (2). 4. Heat front housing countershaft bearing (1) on bearing heater (2) to a maximum of 177 Celsius (350° Fahrenhe

Page 2554 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual MAINSHAFT 1. Position mainshaft in Fixture 9605 mounted in vise. 2. Install second gear bearing (1) on mainshaft (2). 3. Install second gear (1) on mainshaft (2).

Page 2555 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Install second gear stop ring (1) with teeth pointing up on second gear (2). 5. Install second gear inner friction ring (1) on stop ring (2). 6. Install second gear outer friction ring (1) on stop

Page 2556 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Install second gear blocker ring (1) on stop ring (2). 8. Install 1-2 synchronizer hub (1) on mainshaft and synchronizer rings (2). 9. Install 1-2 synchronizer hub (1) and hub snap ring (2).

Page 2557 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 10. Install 1-2 synchronizer sleeve (3) on the hub (2) and push sleeve to the bottom of the hub. NOTE: 1-2 synchronizer sleeve (3) and hub (2) have one small tooth. They must be aligned to install syn

Page 2558 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 14. Install first gear inner friction ring (1) on synchro- nizer hub (2). 15. Install first gear stop ring (1) with teeth pointing down on synchronizer rings and hub (2). 16. Hold first gear stop ring

Page 2559 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 18. Heat thrust washer (1) and reverse gear bearing race (2) on bearing heater to a maximum of 177 Celsius (350° Fahrenheit). 19. Using welding gloves or tongs, install thrust washer (2) and reverse

Page 2560 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 21. Install reverse gear inner friction ring (1) on reverse gear (2). 22. Install reverse gear outer friction ring (1) on inner blocker ring (2). 23. Install reverse gear blocker ring (1) on friction
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