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INSTALLATION
1. OnLight Duty Vehicles, install the hitch (5) onto the frame rails and make sure the locators (1 and2) on the
inside of the hitch brackets are engaged with the holes in the top of the frame rails properly.
2. Install the hitch bolts (7) and tighten to 170 Nꞏm (125 ft. lbs.).
3. Connect all wire harness support push pins.
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4. OnHeavy Duty Vehicles, install the hitch (5) onto the frame rails and make sure the locators (1 and2) on the
inside of the hitch brackets are engaged with the holes in the top of the frame rails properly.
5. Install the hitch bolts (8) and tighten to 170 Nꞏm (125 ft. lbs.).
6. Connect all wire harness support push pins.
7. Lower the cargo box and install the rear bolts (3)
(Refer to 23 - BODY/EXTERIOR/CARGO BOX -
INSTALLATION).
8. Install the rear bumper (Refer to 13 - FRAME &
BUMPERS/BUMPERS/REAR BUMPER -
INSTALLATION).
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TRANSFER CASE SKID PLATE
REMOVAL
1. Raise and support the vehicle (Refer to LUBRICA-
TION & MAINTENANCE/HOISTING - STANDARD
PROCEDURE).
2. Support the skid plate (3) and remove the bolts (4).
3. Removetheskidplate(3).
4. Support the skid plate crossmember (2) and
remove the bolts (1).
5. Remove the skid plate crossmember (2).
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INSTALLATION
1. Install the skid plate crossmember (2) and bolts (1).
2. Tightenthebolts(1)to34Nꞏm(25ft.lbs.).
3. Install the skid plate (3) and bolts (4).
4. Tightenthebolts(4)to34Nꞏm(25ft.lbs.).
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Page 2238 of 5267

FUEL SYSTEM
TABLE OF CONTENTS
page page
FUEL DELIVERY - GAS....................1
FUEL INJECTION - GAS...................44FUEL DELIVERY - DIESEL................104
FUEL INJECTION - DIESEL...............140
page page
FUEL DELIVERY - GAS
DESCRIPTION ................................. 2
OPERATION ................................... 4
STANDARD PROCEDURE
STANDARD PROCEDURE - FUEL SYSTEM
PRESSURE RELEASE........................ 4
STANDARD PROCEDURE - DRAINING FUEL
TANK - EXCEPT DIESEL...................... 5
SPECIFICATIONS
FUEL SYSTEM PRESSURE ................... 5
TORQUE - EXCEPT DIESEL.................. 5
SPECIAL TOOLS
FUEL SYSTEM.............................. 8
FUEL FILTER/PRESSURE REGULATOR
DESCRIPTION ................................. 9
OPERATION ................................... 9
SENSOR - FUEL LEVEL SENDING UNIT
DESCRIPTION ................................ 10
OPERATION .................................. 10
REMOVAL .................................... 10
INSTALLATION ................................ 11
LINES, FUEL
DESCRIPTION ................................ 12
FITTING-QUICK CONNECT
DESCRIPTION ................................ 13
STANDARD PROCEDURE - QUICK-CONNECT
FITTINGS .................................. 13
MODULE-FUEL PUMP
DESCRIPTION ................................ 19OPERATION .................................. 19
MODULE - FUEL PUMP
DESCRIPTION ................................ 20
OPERATION .................................. 20
REMOVAL .................................... 20
INSTALLATION ............................... 21
RAIL - FUEL
DESCRIPTION ................................ 22
OPERATION .................................. 22
REMOVAL
3.7L V-6 .................................... 22
4.7L V-8 .................................... 23
5.7L ....................................... 24
8.3L - SRT-10 ............................... 26
INSTALLATION
3.7L ....................................... 30
4.7L ....................................... 31
5.7L ....................................... 32
8.3L - SRT-10 ............................... 32
TA N K - F U E L
DESCRIPTION ................................ 34
OPERATION .................................. 34
REMOVAL- EXCEPT DIESEL ................... 34
INSTALLATION - EXCEPT DIESEL . ............. 38
FILTER - INLET
REMOVAL .................................... 43
INSTALLATION ............................... 43
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FUEL DELIVERY - GAS
DESCRIPTION
The fuel delivery system consists of:
a fuel pump module containing the electric fuel pump, fuel filter/fuel pressure regulator, fuel gauge sending unit
(fuel level sensor) and a secondary fuel filter located at the bottom of thepump module
fuel tubes/lines/hoses
a combination fuel filter/fuel pressure regulator
quick-connect fittings
fuel injector rail
fuel tank
fuel tank filler/vent tube assembly
fuel tank filler tube cap
accelerator pedal
throttle cable
Certain fuel delivery components can be found in the following graphics:
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