2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2009 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Measure the clearance of the gerotor drive/gerotor
planetary (2)to port plate (1). Maximum clearance
is 0.127 mm (0.005 inch). If the oil pump is out of
limits, replace the pump.
8. Measure the cle

Page 2010 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. The back plate on the pump seats against the bot-
tom of the bore in the cylinder block. When the
pump is correctly installed, the flange on the pump
will not touch the cylinder block.
4. Measure t

Page 2011 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual MANIFOLD - INTAKE
REMOVAL
1. Disconnect the battery negative cables.
2. Remove the charge air cooler outlet tube (6) from
the air inlet housing (8).
3. Remove the engine oil dipstick tube mounting bol

Page 2012 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual CLEANING
Clean manifold in solvent and blow dry with compressed air.
Clean cylinder block gasket surfaces using a suitable solvent.
The plenum pan rail must be clean and dry (free of all foreign mater

Page 2013 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual MANIFOLD - EXHAUST
REMOVAL
1. Disconnect the battery negative cables.
2. Raise vehicle on hoist.
3. Disconnect the exhaust pipe from the turbocharger
elbow.
4. Disconnect oil drain tube from turbochar

MANIFOLD - EXHAUST
REMOVAL
1. Disconnect the battery negative cables.
2. Raise vehicle on hoist.
3. Disconnect the exhaust pipe from the turbocharger
elbow.
4. Disconnect oil drain tube from turbocharger.
5. Lower vehicle.
6. Disconnect the electronic wastegate command
valve from harness.
7. Disconnect the turbocharger air inlet hose.
8. Remove air cleaner assembly.
9. Disconnect the turbocharger oil supply line.
10. Disconnect the charge air cooler inlet pipe from
the turbocharger.
11. Remove the turbocharger and gasket from the
exhaust manifold.
12. Remove the cab heater return pipe nut from the
exhaust manifold stud. Position the tube out of the
way.
13. Remove heat shield.
14. Remove exhaust manifold bolt lockplates (1).
15. Remove the exhaust manifold-to-cylinder head
bolts(2,6) and spacers (3).
16. Remove the exhaust manifold and gaskets.
CLEANING
Clean the cylinder head and exhaust manifold sealing surfaces with a suitable scraper. Use a Scotch-Brite™ pad or
equivalent.
INSPECTION
Inspect the exhaust manifold for cracks. Measure the exhaust manifold forflatness. Place a ruler over all of the
exhaust ports and insert a feeler gauge between the port flange and the ruler. Maximum deviation from flat is 0.20
mm (.008 inch).
INSTALLATION
1. Using new exhaust manifold gaskets, install the exhaust manifold. Install the bolts and spacers and tighten the
bolts in the sequence shown in to 43 Nꞏm (32 ft. lbs.) torque.
2. Retorque the four center bolts.
3. Install heat shield and torque nuts to 24 Nm (18 ft. lbs.).
4. Install cab heater tube.
5. Install exhaust manifold bolt retention straps.
6. Install the cab heater return tube brace to the manifold bolt stud. Tighten the nut to 24 Nꞏm (18 ft. lbs.) torque.
7. Install the turbocharger and a new gasket. Tighten the turbocharger mountingnutsto43Nꞏm(32ft.lbs.)torque.
8. Raise vehicle on hoist.
9. Install the oil drain tube and a new gasket to the turbocharger. Tighten the drain tube bolts to 24 Nꞏm (18 ft. lbs.)
torque.
NOTE: A new exhaust pipe to turbocharger elbow must be used. Do not reuse clamp.

Page 2014 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 10. Connect the exhaust pipe to the turbocharger and tighten the bolts to 11Nꞏm (100 ft. lbs.) torque.
11. Connect the wastegate command valve connector.
12. Lower the vehicle.
13.Pre-lube the turbo

Page 2015 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual VALVE TIMING
STANDARD PROCEDURE - TIMING VERIFICATION
1. Remove the cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) -
REMOVAL).
2. Remove fuel injector from cylindernumbe

Page 2016 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual CASE - FRONT
REMOVAL
1. Disconnect the battery negative cables.
2. Raise vehicle on hoist.
3. Partially drain engine coolant into container suitable for re-use (Refer to 7 - COOLING - STANDARD PROCE-

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