2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2633 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 9. Install shaft bolt and align idler gear shaft (1) with shaftbolt(2). 10. Apply Mopar Lock & Seal Adhesive or equivalent to idler shaft bolt. Tighten bolt (1) in housing (2) to 25 Nꞏm (18 ft. lbs.

Page 2634 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual FRONT HOUSING 1. Install mainshaft and countershaft bearings in front housing with hammer and driver. 2. Install mainshaft bearing retainer (1) and counter- shaft bearing retainers (2). Apply Mopar Lo

Page 2635 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Install input shaft bearing (1) on mainshaft (2). 5. Install input shaft (1) on mainshaft (2).

Page 2636 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 6. Install 5-6 shift rail (1) and 3-4 shift rail (2) in build Fixture 9626. Then install 5-6 shift fork (3) and 3-4 shift fork (4) WARNING: Use tongs when handling heated com- ponents. Failure to foll

Page 2637 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8. With tongs place heated Plug 9625 in countershaft bearing and heated Plug 9619-1 into mainshaft bearing. Allow plugs to heat bearings for two minutes. 9. Remove Plug 9625 and Plug 9619 with welding

Page 2638 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 10. Apply MoparLock & Seal Adhesive or equivalent to shift fork pivot bolts. Install 5-6 (1) and 3-4 (2) shift fork pivot bolts, in both sides of the front housing and tighten to 35 Nꞏm (26 ft. lbs.

Page 2639 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual FINAL ASSEMBLY 1. Turn front housing (1) with fixture (2) over onto the front housing and remove fixture. 2. Install intermediate plate (1) and two dowels (2).

Page 2640 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Install intermediate plate (1) bolts (2) and tighten to 22 Nꞏm (16 ft. lbs.). 4. Install interlock plate washers (1) on support (2). 5. Install interlock plate (2) and tighten bolts (1) to 10 N
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