Page 2505 of 5267
13. Check for leaks at all hose connections.
SPECIFICATIONS
TORQUE
DESCRIPTION Nꞏm Ft. Lbs. In. Lbs.
Power Steering Line nuts 28 21 —
Power Steering Pump
Mounting Bolts23 17 200
Page 2506 of 5267
SPECIAL TOOLS
POWER STEERING
ANALYZER SET, POWER STEERING FLOW/
PRESSURE 6815
ADAPTERS, POWER STEERING FLOW/PRESSURE
TESTER - 6893
HOSE, POWER STEERING-6959
Transmission Cooler Line Disconnect Tool - 8875
ADAPTERS, POWER STEERING 9091
Page 2507 of 5267

HOSES
REMOVAL
PRESSURE HOSE - PUMP TO FAN
NOTE: Review all Warnings and Cautions. (Refer to 19 - STEERING - WARNING).
CAUTION: Cap all open ends of power steering hoses, power steering pump fittings and steering gear ports
when disconnected. This will prevent the entry of foreign material into the components during servicing.
1. Siphon power steering fluid from fluid reservoir.
2. Unthread power steering pressure hose quick-connect (10) from power steering pump pressure fitting. Drain
excess power steering fluid from line.
3. Unthread power steering pressure hose quick-connect (8) from hydraulic fan (6). Drain excess power steering
fluid from line.
4. Remove power steering pressure hose (7) from routing clip on cooling module (5). Remove hose.
PRESSURE HOSE - FAN TO GEAR
NOTE: Review all Warnings and Cautions. (Refer to 19 - STEERING - WARNING).
CAUTION: Cap all open ends of power steering hoses, power steering pump fittings and steering gear ports
when disconnected. This will prevent the entry of foreign material into the components during servicing.
1. Siphon power steering fluid from fluid reservoir.
Page 2508 of 5267
2. Unthread power steering pressure hose quick-con-
nect (6) from hydraulic fan (1). Drain excess power
steering fluid from line.
3. Unthread power steering pressure hose tube nut
from power steering gear port. Drain excess power
steering fluid from line.
4. Remove power steering pressure hose.
RETURN HOSE - FAN TO PUMP
NOTE: Review all Warnings and Cautions. (Refer to 19 - STEERING - WARNING).
CAUTION: Cap all open ends of power steering hoses, power steering pump fittings and steering gear ports
when disconnected. This will prevent the entry of foreign material into the components during servicing.
1. Siphon power steering fluid from fluid reservoir.
2. Remove clamp, then return hose at reservoir (9).
3. Remove clamp, then return hose at fan (9).
4. Remove hose.
RETURN HOSE - GEAR TO COOLER
NOTE: Review all Warnings and Cautions. (Refer to 19 - STEERING - WARNING).
Page 2509 of 5267
CAUTION: Cap all open ends of power steering hoses, power steering pump fittings and steering gear ports
when disconnected. This will prevent the entry of foreign material into the components during servicing.
1. Siphon power steering fluid from fluid reservoir.
2. Unthread power steering return hose tube nut from
power steering gear port. Pull tube out of gear port
and drain excess power steering fluid from line.
3. Raise vehicle. (Refer to LUBRICATION & MAINTE-
NANCE/HOISTING - STANDARD PROCEDURE)
4. Remove front splash shield
5. Disconnect the quick connect fittings (1) on the
cooler hose going to the cooler using special tool
8875.
Page 2510 of 5267

RETURN HOSE - COOLER TO PUMP
NOTE: Review all Warnings and Cautions. (Refer
to 19 - STEERING - WARNING).
CAUTION: Cap all open ends of power steering
hoses, power steering pump fittings and steering
gear ports when disconnected. This will prevent
the entry of foreign material into the components
during servicing.
1. Siphon power steering fluid from fluid reservoir.
2. Remove clamp, then return hose at reservoir.
3. Raise vehicle. (Refer to LUBRICATION & MAINTE-
NANCE/HOISTING - STANDARD PROCEDURE)
4. Remove front air deflector.
5. Disconnect the quick connect fitiing (6) at the
return hose from the metal line at the cooler using
special tool 8875.
INSTALLATION
PRESSURE HOSE - PUMP TO FAN
NOTE: Before installing power steering hose, replace used O-rings as necessary. Clean hose ends and open
ports with a lint-free cloth. Lubricate O-rings with clean power steeringfluid.
1. If pressure hose is separate from quick-connect fittings:
a. Thread quick-connect fitting (8) into cooling fan port. Tighten fittingto28Nꞏm(21ft.lbs.)torque.
b. Slide fan end of pressure hose tube into quick-connect fitting until it locks into place.
2. If pressure hose has quick-connect fittings installed on ends, thread fan end quick-connect fitting into fan port.
Tighten hose fitting to 28 Nꞏm (21 ft. lbs.) torque.
3. Install power steering pressure hose into routing clip (7) on cooling module (5).
Page 2511 of 5267

4. If pressure hose is separate from quick-connect fittings:
a. Thread quick-connect fitting into power steering pump pressure fitting (10). Tighten hose fitting to 28 Nꞏm (21
ft. lbs.) torque.
b. Slide pump end of pressure hose tube into quick-connect fitting until itlocks into place.
5. If pressure hose has quick-connect fittings installed on ends, thread pump end quick-connect fitting into power
steering pump pressure fitting. Tighten fitting to 28 Nꞏm (21 ft. lbs.) torque.
6. Fill power steering pump reservoir to correct fluid level. (Refer to 19 -STEERING/PUMP/FLUID - STANDARD
PROCEDURE)
7. Perform Power Steering Pump Initial Operation procedure. (Refer to 19 -STEERING/PUMP - STANDARD PRO-
CEDURE).
8. Check for leaks at all hose connections.
PRESSURE HOSE - FAN TO GEAR
NOTE: Before installing power steering hose,
replace used O-rings as necessary. Clean hose
ends and open ports with a lint-free cloth. Lubri-
cate O-rings with clean power steering fluid.
1. Thread power steering pressure hose tube nut on
end of hose into power steering gear port. Tighten
tube nut to 28 Nꞏm (21 ft. lbs.) torque.
2. If fan end of pressure hose is separate from quick-
connect fitting:
a. Thread quick-connect fitting (6) into cooling fan
port (1). Tighten fitting to 28 Nꞏm (21 ft. lbs.)
torque.
b. Slide fan end of pressure hose tube into quick-
connect fitting until it locks into place.
3. If fan end of pressure hose has quick-connect fit-
ting installed, thread fan end quick-connect fitting
into fan port. Tighten fitting to 28 Nꞏm (21 ft. lbs.)
torque.
4. Fill power steering pump reservoir to correct fluid level. (Refer to 19 -STEERING/PUMP/FLUID - STANDARD
PROCEDURE)
5. Perform Power Steering Pump Initial Operation procedure. (Refer to 19 -STEERING/PUMP - STANDARD PRO-
CEDURE).
6. Check for leaks at all hose connections.
Page 2512 of 5267
RETURN HOSE - FAN TO PUMP
NOTE: Before installing power steering hose, clean open power steering hose ends and fittings with a lint-
free towel.
1. Slide hose clamps onto ends of return hose far enough to clear molded fitting on pump reservoir and fan fitting
once hose is installed.
2. Slidefanendofreturnhose(9)ontofanfluidfitting.Expandhoseclampandslideitintopositiononhosepast
bead formed into fitting.
3. Install power steering pressure hose into routing clip (7) on cooling module (5).
4. Slide pump end of return hose (9) onto molded fitting on pump reservoir (3). Expand hose clamp and slide it into
position on hose past bead formed into reservoir fitting.
5. Fill power steering pump reservoir to correct fluid level. (Refer to 19 -STEERING/PUMP/FLUID - STANDARD
PROCEDURE)
6. Perform Power Steering Pump Initial Operation procedure. (Refer to 19 -STEERING/PUMP - STANDARD PRO-
CEDURE).
7. Check for leaks at all hose connections.