2006 DODGE RAM SRT-10 Service Repair Manual

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Page 4137 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHIFT FORKS AND MAINSHAFT 1. Shift transfer case into NEUTRAL. 2. Remove nut that retains the shift lever to sector shaft. Then remove shift lever (3) and spacer from the shaft. 3. Remove the sector s

Page 4138 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 6. Remove detent plug (2), spring (3), and plunger (4). Note that the plug has an O-ring seal. Remove and discard this seal. 7. Usingascrewmountedinaslidehammer,remove the front output shaft seal. 8.

Page 4139 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 10. Pull mainshaft assembly (2) out of input gear, mode sleeve, and case. 11. Remove mode fork (2), mode sleeve (3), and shift rail (1) as assembly. Note which way the sleeve fits in the fork (long si

Page 4140 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 13. Remove shift sector (1). MAINSHAFT 1. Remove the clutch gear (2) from the output shaft (1). 2. Remove the mode hub retaining ring (3) from the mainshaft (1).

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DODGE RAM SRT-10 2006 Service Repair Manual 3. Remove the mode hub (2) from the mainshaft (1). 4. Remove the drive sprocket drive hub (2) from the mainshaft.

Page 4142 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INPUT AND PLANETARY GEAR 1. Remove input gear seal with suitable screw and slide hammer. 2. Remove input gear retaining ring (2) with heavy duty snap-ring pliers. 3. Place front case in horizontal pos

Page 4143 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 5. Remove retainer (2). 6. Remove front thrust plate (2) from the input gear (1). 7. Remove input gear (1) from the low range plane- tary (2).

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DODGE RAM SRT-10 2006 Service Repair Manual 8. Remove bottom tabbed thrust washer (2) from low range planetary (1). CLEANING Clean the transfer case parts with a standard parts cleaning solvent. Remove all traces of sealer from the cases and re
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